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[Towertalk] Aircraft Cable

To: <towertalk@contesting.com>
Subject: [Towertalk] Aircraft Cable
From: n4kg@juno.com (n4kg@juno.com)
Date: Mon, 30 Sep 2002 22:08:13 -0600
I would recommend at least TWO Nicopress sleeves
at each joint.  

Another N4KG  "Neverism"  -

NEVER rely on ONE of *anything* where safety is concerned.

Tom  N4KG

On Mon, 30 Sep 2002 EDT W3YY@aol.com writes:
> In a recent post, 'aircraft cable' was mentioned as a 'standard 
> guying 
> material'.  Several individuals took exception to this comment, 
> noting that 
> EHS is the standard guy cable normally used.  That may be the case, 
> but I 
> also got the impression that some might not be familiar with 
> 'aircraft 
> cable'.  This is unfortunate, because I think it is really a 
> superior 
> material.
> 
> Normal galvanized EHS cable consists of 7 individual wires of 
> galvanized 
> steel.  the breaking point is 3990lbs for 3/16" cable and 6000lbs 
> for 1/4" 
> cable.  The cable is fine, but is relatively stiff and inflexible.
> 
> 7x19 aircraft control cable consists of 7 individual strands, each 
> consisting 
> of 19 individual wires.  It is extremely flexible, almost like rope, 
> and very 
> easy to work with.  It's available in both galvanized and stainless 
> steel.  
> The breaking point for the galvanized material is 4200lbs for 3/16" 
> and 
> 7000lbs for 1/4".   If your looking for strong, easy to work with 
> steel guy 
> cable, you should seriously consider this cable.
> 
> While I'm on the subject, the other item I really like to use with 
> this cable 
> are the Nicopress copper sleeves.  One of these crimp on items, 
> takes the 
> place of several U-bolt, crosby clip, cable clamps and produces a  
> joint 
> stronger than the guy cable itself.  The sleeves are much cheaper 
> than the 
> U-bolt hardware but the crimp tool is pricey - about $350 for the 
> 1/4" tool.  
> Still its a nice system for permanent joints.  Where you might want 
> to later 
> remove a cable, still use the U-bolts.
> 
> I'm converting everything to Phillystran, but am using the 7x19 
> galvanized 
> aircraft control cable on the portions of guy lines close to the 
> ground.
> 
> 73, Bob - W3YY
> 
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