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Re: [TowerTalk] UV and WX deterioration of THHN insulation, and effects

To: towertalk@contesting.com
Subject: Re: [TowerTalk] UV and WX deterioration of THHN insulation, and effects at RF.
From: Herbert Schoenbohm <herbert.schoenbohm@gmail.com>
Date: Mon, 26 Dec 2016 15:47:42 -0400
List-post: <towertalk@contesting.com">mailto:towertalk@contesting.com>
With such a high amount of copper theft some AM radio stations in Puerto Rico choose to replace their radial field with inexpensive buried barbed wire. They would plow it into the ground with a Ditch Witch and vibrating plow hollow blade attachment. The large spool of barbed wire would be mounted on the back. I was told that his was a relatively fast process. But I have no knowledge of how this would perform compared to the same amount of bare copper wire in the ground. At least the problem of cooper theft seems to have been abated. At the AM radio station here in St. Croix 200 feet of 4 times AWG 4 was fed from the generator building to the transmitter location. A few years ago some cooper thieves at night threw the main breaker and cut the wires at both ends. It appears from the tire tracks that the a truck just tied the wires to the trailer hitch and drove down the road pulling out the 3 phase feed from the conduit. These wires most likely were coiled up and later at some remote location doused with gas to remove the insulation.

So ...back on the subject.....what about barbed wire for radials?

Herb, KV4FZ


On 12/26/2016 12:58 PM, Grant Saviers wrote:
Guy,

Please inform us of the details of the antenna and how the measurements were performed.

A little google research provides a lot of data about PVC degradation, a exhaustive survey article at http://www.sciencedirect.com/science/article/pii/S1658365514000880 This and other web sources show the complexity of the processes and the huge variability of PVC compositions. So perhaps there are chemical end products that could cause severe losses at RF, but the process/chemistry challenges my imagination given the thickness of the insulation. Free HCl is produced when PVC degrades which may account for the damage to the copper surface. This will occur on bare Cu anyway, the severity depending on the free chlorides, sulfur, etc compounds in your local atmosphere, which are very variable across the USA.

OTOH, nothing in the research would hold me back from buried THHN or other insulated copper wire radials. No UV, no high temperatures. Bare buried aluminum wire is not a good idea due to the likely corrosion issues.

Regarding stripping THHN to get bare Cu wire for elevated radials or antennas, why bother when aluminum electric fence wire 12.5 ga is much cheaper and stronger than 14ga Cu ?? (the yield strength data is not readily available, but it appears the Al will also have less stretch, extrapolating from the ultimate tensile strength data I've found). I've had 8x by 125' radials up 10' in mixed forest, had 2" branches fall on them and they are all still as new. https://www.amazon.com/Field-Guardian-2-Guage-Aluminum-1000-Feet/dp/B004423ZFM/ref=sr_1_7?ie=UTF8&qid=1482693026&sr=8-7&keywords=aluminum+fence+wire

or 9ga for even more strength http://www.homedepot.com/p/Field-Guardian-1000-ft-9-Gauge-Aluminum-Wire-AF9000/204620699

Grant KZ1W

On 12/25/2016 0:50 AM, Guy Olinger wrote:
First of all, and most important, a joyful holiday season and a prosperous
New Year to all of you.

Now down to microscopic issues that will probably have no bearing on World
Peace...

Let's be clear that I stand by my prior statements against using unstripped
THHN at RF, respectfully, others' contrary statements notwithstanding.

We have careful measurements. We can't just walk away from measurements. A
measurement is a measurement, not an opinion. We're stuck with
measurements.

The effect in one case, losses from deteriorated insulation on elevated
THHN radials were the same as if one had placed a 15 ohm resistor between the coax center conductor and the vertical wire. ***The owner was unaware and thought everything was fine.*** How this came to light is an involved
story.


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