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Re: Topband: TX relays

To: "Tom W8JI" <w8ji@w8ji.com>, "Stan Stockton" <wa5rtg@gmail.com>, "Milt -- N5IA" <n5ia@zia-connection.com>
Subject: Re: Topband: TX relays
From: "Carl" <km1h@jeremy.qozzy.com>
Date: Fri, 10 Oct 2014 12:11:00 -0400
List-post: <topband@contesting.com">mailto:topband@contesting.com>
During the years I was running 10-40M stacks I used 24VDC surplus DPDT relays at .50-1.00 each from All Electronics; 12 or 13A contacts if I remember and in clear plastic dust covers. These were mounted in surplus CATV line fixtures (splitter, power combiner, etc).

After up to 15 years of heavy use when I dismantled the arrays they looked still as new inside and never once acted up.

IMO there is way too much fussing about things that have no effect at HF to most users.

Note also that all Ameritron switches use open relays, even the overpriced ones. The supposedly idiot proof RCS-12 would be attractive at certain contest stations with operators still with training wheels.

Tom still hasnt answered why there is only a $10 price difference between the RCS-4 and the -8V yet users of the -8V are getting raped for replacement relays.

Carl
KM1H



----- Original Message ----- From: "Tom W8JI" <w8ji@w8ji.com> To: "Stan Stockton" <wa5rtg@gmail.com>; "Milt -- N5IA" <n5ia@zia-connection.com>
Cc: <topband@contesting.com>
Sent: Friday, October 10, 2014 8:29 AM
Subject: Re: Topband: TX relays


I have built four or five "stack matches" using these relays and have been quite pleased with them.

http://www.mouser.com/ProductDetail/TE-Connectivity/T92S11D22-12/?qs=%2fha2pyFadujQKxyiQ9QJsU9gOmzykpctnwthD3xoZjoJPHbNrun4hw%3d%3d

73...Stan, K5GO

If you look at the contact material, it is the wrong material type for our applications. Those relays are hot switch relays for high current applications with Silver Cadmium Oxide. From an engineering bulletin on selecting relay contact materials:

Silver Cadmium Oxide

Silver cadmium oxide contacts have long been used for switching loads

that produce a high energy arc. Silver cadmium oxide contacts are less

electrically conductive than fine silver contacts, but have superior

resistance to material transfer and material loss due to arcing. They do

exhibit greater interface resistance between mated contacts, and also a

slightly greater contact assembly heat rise. The minimum arc voltagerating

of silver cadmium oxide is 10 volts and, like fine silver contacts, the silver

in this alloy will oxidize and sulfidate. Therefore, an arc is necessary to

keep these contacts clean.


This doesn't mean they won't work and will go up in smoke. It does mean they are subject to contact sulfidation which causes intermittent receive. They have silver, a hard base material, and large contact area that does not wipe well. They also are the type of relay that is subject to contact derating from skin effect because of constant resistivity.


73 Tom

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