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Re: [TowerTalk] Cable Ties

To: towertalk@contesting.com
Subject: Re: [TowerTalk] Cable Ties
From: Grant Saviers <grants2@pacbell.net>
Date: Thu, 14 Oct 2021 15:44:33 -0700
List-post: <mailto:towertalk@contesting.com>
I use the commercial cable supports for my Rohn65 tower, all coax and control cables.

I sent this offlist, but here it is again

I've found they are hard to find on the cell tower supplier web sites.

Here is a start
https://www.sitepro1.com/store/cart.php?m=product_list&c=701#cat975

Tessco and other suppliers have them. Hangers, barrel cushions, and clips are useful search terms.

For foam coax or heliax and tall towers these are the commercial accessories to prevent coax damage from crush, too much unsupported hanging weight, or wind movement.

I had no problem opening an account at Valmont or Tessco.

Grant KZ1W

On 10/14/2021 15:26, KD7JYK DM09 wrote:
Had hoped to be able to send a pic, OM, but the list stripped it.  I'll send direct shortly.

Over some thirty years, I've tried all sorts of ways to secure cables to masts/towers, each and every way, save one, has failed, usually sooner, rather than later.

Tape, velcro, wire ties/wraps, twist-ties, wire, et cetera, et cetera...  Either the tie fails, or damages the coax, which is worse.

Conditions have ranged from the glaring sun of the desert, to mountain tops, and on my property, from -25 degrees, to +124 degrees, and winds to 165+ MPH (fortunately, only once, but 60 is yearly).  Rain, hail, ice, snow, dirt/rock storms, animals (usually wild horses, sometimes ringtail cats, or raccoons), you name it.

One thing I noticed was "professional" installations use clamps, something like this:

https://www.voldatech.com/products/feeder-cable-clamps/371.html

This is just an example, there are dozens of types, from small coax to feedline several inches across.

Not having a source for such things many years ago, I looked at local hardware stores to see what I could come up with to do the same job.  I came across clamps like this:

https://www.homedepot.com/p/1-1-4-in-2-in-Bronze-Ground-Clamp-5-Pack-C22DBAG1R/202944396

These range in size from ~1" to several inches across.  I picked up a couple dozen that can handle about a 3" pipe.

Now, looking at the pic in the above link, imagine this clamped onto your mast, or tower, using a clamp of adequate size, then, secured to each of the long screws (I use two cables on my mast), a clamp like this:

https://www.homedepot.com/p/Gardner-Bender-1-2-in-Rubber-Insulated-Clamp-2-Pack-PPR-1550/202875615

The coax is secured within the clamp above, and protected, the clamp above, secured to the ground clamp, onto the tower.

Additionally, using the bronze ground clamp as a cable clamp, the single-hole side, the part intended for a ground wire, holds wire rope for lightning protection.  It's a 3-way clamp, coax on one side, lighting protection on the other!  I have two cables that run up the mast, securely, and isolated, and an air terminal wire rope coming down, held by the same clamp, to a 10' 3/4 ground rod.

Best yet, the parts are common, inexpensive, and the only thing that has held up, so far, about a decade, in the worst conditions, without much of a thought, and a casual glance once or twice a year.  So far, NO issues.

I'll send some pics direct shortly, let me know what you think.

Kurt


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