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[Amps] My AL80-A Project

To: <amps@contesting.com>
Subject: [Amps] My AL80-A Project
From: 2@mail.vcnet.com (Richard)
Date: Tue, 12 Mar 2002 09:24:23 -0800
>Hi all,
>
>A few weeks ago, I mentioned that I had an AL80-A that I had modified for a 
>higher B+ voltage, mainly for the educational value.  After putting it back 
>into service after a 7 yr hiatus, I had some fireworks and asked for 
>advice.  I thank everyone who responded. That aspect has now been tamed. I 
>did some other mods, such as added a DC "brushless" fan in place of the AC 
>fan, which moves more air and is much quieter, but must be shielded from 
>the RF deck, lest it stop when I transmit.
>
?  Did you try bypassing + to ­  at the DC input?

>I hadn't had much chance to use the amp immediately after my mod, because I 
>relocated to Oklahoma from Colorado.  So, I was fuzzy on its operating 
>characteristics.  About all I recall is that, after the mod, I wasn't very 
>happy with it on the low ends of 160 m and 80 m, but that 75 m and all the 
>other bands seemed fine. The move, new job, and fresh biological harmonics 
>left little time for radio, and it, along with all my other 
>equipmentcollected dust .
>
>When I started this, about 7 years ago, that I fully realized that 1) 
>modifying perfectly fine, working commercial equipment is often a fool's 
>gambit, 2) raising the B+ from 2700 V to 3700 V (key-down) is pushing the 
>components to their limits, and 3) an extra 1000 V nets me only a nominal 
>1.4 dB increase in power output, which is of no practical 
>significance. 

?  amen to that, but don't mention this to a rabid DXer or he/she is 
likely to start frothing.    

> Yet, in the face of all that, I had the itch.  I wanted to 
>*do* this, and see, hands-on, how all of this stuff works. I don't have the 
>tools, and only barely the metalworking skills, to fabricate the hardware 
>needed for a complete homebrew amplifier, 

?  The 20db, tetrode-with-handles amplifier on my Web site was built with 
a vise, a coping saw, a drill, a square and other basic hand tools.  

>and I don't have the 
>facilities.  So, I was left with fixing stuff that ain't (yet) broke.
>
>After the mod, I knew that the output impedance of the 3-500Z would be 
>higher, but decided to "just see" how things went.  Sure enough, all the 
>knob positions were different and I couldn't tune the amp well on the low 
>end of 80 and 160 m.  It was as if I needed more tune and especially load 
>capacitance.  Fiddling a bit with the equations and a simple program showed 
>me that the change in output impedance could not be easily ignored on the 
>low bands, especially.
>
>The output network (a Pi-L or L-L, take your choice) now had too high a 
>loaded Q (probably around 16-18 or so) and needed far more overall 
>capacitance because the inductance of the Pi part remained constant.  I 
>guesstimated how much to move the taps to increase the inductance and bring 
>the loaded Q (and so capacitance requirements) back to a reasonable range 
>for the low bands (40 - 160) and everything worked great, except 
>160.  There are no unused turns on the Pi inductor, so I had to add some. 
>Along the way, I found that the resistor in my parasitic suppressor had 
>been baked to a value of ~10 ohms, and so I replaced that.
>
?  more DC volts = more amplification.  The most destructive parasite I 
ever encountered was at c.45MHz in a 12MHz 80kW PEP amp that ran enough 
anode V to make S9+15db  X-rays. 

>...

cheers, Kim

-  R. L. Measures, a.k.a. Rich..., 805.386.3734,AG6K, 
www.vcnet.com/measures.  
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