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[Amps] PSA2500 Power Supply

To: <amps@contesting.com>
Subject: [Amps] PSA2500 Power Supply
From: RFlabnotes at aol.com (RFlabnotes@aol.com)
Date: Mon Mar 17 11:22:19 2003
Recently we all heard about a new HV supply for KW amps, being sold by Watts 
Unlimited. As promised, I contacted them for some inside info, and they were 
very open and co-operative. (More and more I am beginning to realize that the 
only people who are hyper-secretive with basic product info are those who 
don't really know what they are doing, or are overtly scamming.) 

This product is called PSA2500 and is the brainchild of Tim, W9QQ, and in my 
opinion he is a very capable power supply designer. I have discussed the 
thing with him offline and his logic for design and marketing of this product 
are FB. 

As some of us suspected, it is an open-loop inverter, running at 64KHZ, which 
explains the stated voltage regulation. In reality, it acts pretty much like 
a conventional transformer/rectifier/capacitor supply with regard to 
transient response, and has a healthy amount of C.

The fact that it runs open-loop is very significant from a design standpoint, 
particularly with regard to EMI generation. His basic design topology must, 
unfortunately, run open loop. But that topology has an overwhelming benefit: 
very low HF ripple current on the input. Large supplies like this are 
nightmares to EMI proof. So in order to be able to produce a product that is 
practical, this compromise was accepted. The result is a usable product, and 
more importantly, it can be produced affordably.

In the power supply business, retail prices generally run in the .$.5-1.0 per 
watt range for a 'full-featured' supply. If we had to pay this price, I don't 
think there would be any takers - hence, no suppliers. I say congrats to Tim 
(no, he is not a relative or creditor of mine) for bringing to the ham market 
a product which has practical value and suitable performance.

As a previous participant myself in the power electronics market, I am 
extremely sensitive to reliability of these designs. A serious circuit 
failure frequently leads, in milliseconds, to a handful of expensive MOSFETS 
being reduced to rubble. The mfr. must be prepared to replace these on 
warranteed products, so he better do his homework in the design/testing - 
otherwise any profit is quickly converted into income for the transistor 
mfrs. Let's hope Tim has done his homework. Time will tell.

73
Eric von Valtier

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