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Re: [Amps] Glass Tape

To: amps@contesting.com
Subject: Re: [Amps] Glass Tape
From: Manfred Mornhinweg <manfred@ludens.cl>
Date: Sat, 27 Jul 2013 17:23:05 +0000
List-post: <amps@contesting.com">mailto:amps@contesting.com>
Hi,

Glass tape usually turns to dust in UV sunlight.

I think Carl means that glass fiber reinforced, plastic adhesive tape. That stuff indeed turns to dust rather quickly. Dust with loosely embedded glass fibers. Even when used indoors, in dry climates the glue crumbles rather soon, in my experience.

But I'm under the impression that Ed means a different material, one that is just glass fiber fabric, without any plastic or glue in it. Is that right? Such a material should survive UV without trouble.

For winding baluns, I use one of two different techniques to avoid the wire insulation chafing through. One is to wind the balun with plastic-insulated wire, with the insulation being thick and hard enough that it won't puncture. Common THHN house wiring stuff is fine. It also gives me more confidence when working under high power, elevated SWR conditions, when the voltage between wires can reach the kilovolt level.

The other technique is to wrap the core, but instead of glass tape, I use several layers of black vinyl insulating tape. This tape MUST be good quality. Since about 30 years I use Scotch Super 33+, and I can fully recommend it. There must be other good tapes available, but when I tried, this was the one that worked best among all the ones I tried, and as long as it is available, I see no reason to search for another! I have some antennas that are over 20 years old, fully exposed to the weather, with this tape used in several locations, and it's still fine!

I have read lots of warning about using PVC in RF fields. This insulating tape, and most plastic wire insulations, are PVC. So I was always a bit scared that something terrible might happen, like an insulation meltdown, but so far it hasn't. I wouldn't use a thin sheet of PVC as a capacitor dielectric, but in the form of wire insulation or a toroid core wrap it seems to do fine enough.

Black is best, for the wire insulation too. It blocks UV and largely prevents degradation beyond the surface layer of a plastic.

Manfred

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