You need that 3rd bearing in there first and I would bet that will fix your
problem. The core is probably binding inside the coil from since it can
not be true and straight without that 3rd bearing. Once you have the 3rd
bearing then you can tell what your problem is but I would bet it will go
away.
Steve
----- Original Message -----
From: "Don Rasmussen" <wb8yqj@yahoo.com>
To: <tentec@contesting.com>
Sent: Monday, September 01, 2003 5:03 PM
Subject: [TenTec] PTO - mechanical problem. help!
> Hi Guys,
>
> I need some help or ideas on this PTO I have mounted
> in a Corsair II here. I've determined to swap out the
> PTO entire box, and have put out a WTB for same, but
> maybe someone on the list has solved a similar
> problem.
>
> If the PTO is dialed from (any band) XX.045 khz slowly
> to XX.033 khz and then VERY slowly further for about 1
> khz while listening to a CW signal, there will come a
> point where the CW note no longer sounds "pure". Stop
> tuning at this point and it sounds like that PISTOL in
> the PTO is on a teeter-totter. The received signal
> will hop up or down by 50 hz or so every few seconds,
> then return to center.
>
> If I dial from a lower frequency to a higher one, the
> problem is much harder to duplicate. It seems that the
> action of the PTO winding tighter is the problem
> issue. I also duplicated the problem at the high end
> of the bands where the top spring is the least
> compressed.
>
> My assumption is that the PISTOL may be worn
> internally where it rides the worm gear and possibly
> rough or chipped in there.
>
> Either that, or the PTO box is not square and in good
> alignment, and at the front of the box where there
> should be 3 bearings pressing in the race, there are
> only two and that's allowing the entire shaft to
> vibrate a little.
>
> I've spoken with Paul at Ten Tec about this, and he
> wanted me to send the rig in, but up until now it was
> an intermittent problem, very hard to duplicate and
> I've learned not to send items in for repair in that
> condition. Now that I can duplicate and describe the
> problem, maybe someone here on the list has seen it
> themselves.
>
> I have rebuilt the PTO several times using all
> possible spacer counts and greases. I've Super Glued
> those toroids on the pistol and the coil form to it's
> plastic mount. I've resoldered the entire PC board.
>
> Anyone having any nifty suggestions, things to try, or
> even a spare Corsair PTO box for sale - I'd really
> like to finally nail this problem down!
>
> Thanks,
> Don Rasmussen WB8YQJ/6
> Carlsbad, Ca.
>
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