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Re: [TowerTalk] Hygain Rotator Checkup and Rebuilding

To: towertalk@contesting.com
Subject: Re: [TowerTalk] Hygain Rotator Checkup and Rebuilding
From: Tony King - W4ZT <towertalk@w4zt.com>
Date: Tue, 30 Sep 2003 16:45:43 -0400
List-post: <mailto:towertalk@contesting.com>
I did the same thing last year. I found that the high temp disc brake grease was good. Pictures here: http://w4zt.com/rotor/connect.html

73,
Tony W4ZT

At 09:00 AM 9/30/2003, Mike Gilmer - N2MG wrote:
I am currently in the throes of checking out three
fairly old (20 years?) Hygain Tailtwister rotators
prior to installation.  Also one HamIV.

Of course, I marked the relative position of the
housing pieces before I started, and opened them
inside a clean Rubbermaid container to catch any
bearings that escape - I learned this YEARS ago ;-)
Also, before I send them up the tower I will verify
they are all pointing North!

Anyway, I am replacing the (slightly corroded)
terminal strips with the Rotor Doc's quick connects.
I have also replaced one (so far) direction-indicating
wirewound potentiometer - it had a noisy/dead spot
which was a visibly "flattened" area in the windings
that resulted in the control box's meter swingy wildly
when the rotator turned through that direction.  I
don't know what caused the flat area; it wasn't
discolored.

I am also cleaning the limit switch contacts with some
brown paper bag strips soaked in contact cleaner slid
between the closed contacts.  This paper removed a
surprising amount of gunk!

I have looked over the bearings and their "races" for
damage/rust/flat spots but have found none.  I don't
know if I will change the grease - it looks OK, but it
is 20 years old at this point so I'm wondering...
maybe some low-temp stuff from the snowmobile shop?

Any common failures to look for in the brake hardware,
etc.?  Any other trouble spots I should look for?

I will definitely summarize any hints for posterity.
Maybe have some photos, too, if anyone's interested.

Mike N2MG

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See: http://www.mscomputer.com for "Self Supporting Towers", "Wireless Weather Stations", and lot's more. Call Toll Free, 1-800-333-9041 with any questions and ask for Sherman, W2FLA.

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_______________________________________________


See: http://www.mscomputer.com for "Self Supporting Towers", "Wireless Weather Stations", and lot's more. Call Toll Free, 1-800-333-9041 with any questions and ask for Sherman, W2FLA.

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