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[TowerTalk] Motorizing a Tower

To: towertalk@contesting.com, n2tu@optonline.net
Subject: [TowerTalk] Motorizing a Tower
From: CubexCo@aol.com
Date: Thu, 27 Oct 2005 20:43:23 EDT
List-post: <mailto:towertalk@contesting.com>
I want to motorize a LM354E...currently it has a hand winch and it is a bear 
to raise....there isn't a gear box on this tower...

A few other recommended a 120V winch by Dayton....that that has a free spool 
lever which would allow the tower to free spool down.... the safety concerns 
got to me...I could see my TH11 come roaring down around me!

So heres the question again...has anyone used this winch...or something 
similar to motorize a crank-up....

Any help would be appreciated!....

Lou N2TU
=======================================
Lou,
My recommendation would be to pattern your motorized winch after the method 
that Tri-EX and others have done.  The key components is a Drum with a strong 
axel (at least 1" dia) sturdy brackets and axel bearings attached to the tower 
mounting tabs (the LM series has those in place).  The next key item is a worm 
gear speed reduction gear box (40:1). This is coupled to the drum axel 
(pinned/bolted securely) and the gear box mounted on a bracket that will have 
to be 
fabricated. The gear box shafts (input/output) will be 90 deg to each other 
which requires the motor to be mounted at right angles to the drum.  The worm 
gears give you positive drum control no free wheeling and the motor driving the 
gear box through a belt allows some speed adjustment.  The motor must be wired 
to allow reversing the direction for UP/DOWN control.  Most systems also use 
a positive pull down cable on the same drum.  This adds some cabling and 
pulley complication, but mostly only necessary when trying to lower the tower 
with 
high winds blowing.

Gear box sources, Boston Gear,  found in Granger catalog as well as many 
other sources.  I am sure a Google search will find many.  Couplers, large VEE 
belt pulley (12"), small VEE belt pulley for the Motor (2"), and of course the 
fabrication of drum, (3-1/2" galvenized steel pipe, some 3/16" sheet stock for 
the ends and a 1" solid steel shaft.  The 3/16" material will also be used to 
fabricate the motor mounting bracket.

Norm W4QN
_______________________________________________

See: http://www.mscomputer.com  for "Self Supporting Towers", "Wireless Weather 
Stations", and lot's more.  Call Toll Free, 1-800-333-9041 with any questions 
and ask for Sherman, W2FLA.

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