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Re: [TowerTalk] Fwd: Attach a PL-259 to a 1/2" hardline

To: K8RI <K8RI-on-TowerTalk@tm.net>
Subject: Re: [TowerTalk] Fwd: Attach a PL-259 to a 1/2" hardline
From: Stan Stockton <wa5rtg@gmail.com>
Date: Thu, 8 Nov 2012 05:27:21 -0600
List-post: <towertalk@contesting.com">mailto:towertalk@contesting.com>
I have 1/2 inch CATV hardline feeding my verticals on 80m 4 Square.  I just 
used about six inches of .625" OD  (5/8") x .058" wall tubing slit about 2.5 
inches and four times on either end to fit over the back of the PL-259 and 
outer jacket of hardlline and used some hose clamps.  Takes about ten minutes 
start to finish, and cost is minimal.   A little Penatrox, some Scotch 88, 
soldered center conductor and I've not had a problem in 8 years.

Stan, K5GO

Sent from my iPad

On Nov 7, 2012, at 10:49 PM, K8RI <K8RI-on-TowerTalk@tm.net> wrote:

> On 11/7/2012 10:28 PM, Kelly Taylor wrote:
>> One thing I considered but never tried was simply using a double-female UHF
>> adapter, with the centre conductor of the hardline exposed so that when it
>> fit into one end of the adapter the end of the adapter was up against the
>> aluminum jacket. Then 1/2-inch ID aluminum tubing slitted at both ends could
>> be compressed into the jacket and adapter threads with hose clamps.
> 
> I've never tried it, but "I think" the jacket is both thin enough and soft 
> enough it could be compressed onto the connector with out slitting. You also 
> might be able to turn a couple of brass or hard aluminum alloy to press over 
> the ends to hold the jacket tight onto the fitting.  It'd take some 
> experimenting as there probably isn't more than 1 or 2 thousandths between 
> too loose and too tight for the rings.
> 
> Or skin the threads off so it'd make a tight fit inside.
> 
> 
>> 
>> There might need to be some work done to the centre conductor of the
>> hardline to ensure a snug fit and it probably needs some kind of oxide
> 
> 3/4" hard line fits just fine. The half inch is a bit small for a direct fit. 
>  OTOH you might be able to redo the center connector so it would clamp onto a 
> smaller center connector.
> 
>> inhibitor between the aluminum and the body of the adapter, as well as good
>> waterproofing.
>> 
> 
> 73
> 
> Roger (K8RI)
>> More elegant might be to choose an ID and wall thickness for the tubing such
>> that you could swag it to fit over the aluminum jacket AND tap it to accept
>> the threads on the UHF adapter. Then perhaps you only need one hose clamp.
>> 
>> 73, kelly
>> ve4xt
>> 
>> 
>> On 11/7/12 11:06 PM, "K8RI" <K8RI-on-TowerTalk@tm.net> wrote:
>> 
>>> On 11/7/2012 9:20 PM, Missouri Guy wrote:
>>>> FWIW...I needed connectors for the 1/2 aluminum coax
>>>> quite a few years ago.  I didn't think of K8RI's neat idea
>>>> of the brass fittings back then.  What I did was to make
>>>> an adapter-sleeve with a ~1" length of 1/2" i.d. aluminum tubing.
>>>> The tubing fit over the standard PL-259 connector
>>>> and the coax.
>>>> 
>>>> I found a thick steel washer in the junk box
>>>> that is about the same size as the CUTTER WHEEL in a copper tubing
>>>> cutter.
>>>> I rounded off the edge of the washer and installed it in the
>>>> cutter.  I then used the "cutter" to ROLL two indented rings
>>>> on each end of the aluminum tubing (4 rings total).  That worked, but I
>>>> found that the aluminum coax was TOO SOFT to "fuse"
>>>> to the aluminum sleeve.  I solved that problem by making
>>>> some hard plastic inserts that "just fit" inside the coax.
>>>> 
>>>> I removed the foam inside the coax with a homebrew
>>>> hollow "drill" made from a chunk of mild steel so the
>>>> inserts could slide in.  It worked well and the connections
>>>> are still good many years later.
>>>> 
>>>> Yeah, you may have to use a small lathe to make the inserts, but I know
>>>> some of you have one in your shop.  Those inserts may be needed
>>>> *IF* you find that the brass compression fittings that Roger used
>>>> are somewhat loose when compressed over the soft aluminum
>>>> coax.
>>> 
>>> I like your idea and I'm trying to picture it a bit better.  It has a
>>> certain elegance to it, but unfortunately takes a bit more work and I've
>>> noticed a lot of us are not extremely gifted on ambition...at least I'm
>>> not. OTOH I can't resist a challenge, particularly if it doesn't cost much.
>>> 
>>> I wonder if a swagging tool couldn't be built to fit the jacket tightly
>>> onto the PL-259 Barrel? This would give a large area of contact and
>>> might be strong enough to hold well.  The problem with swagging onto the
>>> barrel is the Aluminum tends to spring back.  OTOH swagging to an ID
>>> slightly undersize with a bit of a bell on the end of the jacket and
>>> then pressing the PL-259 into the end of the coax jacket might work
>>> well.  Now some one just needs to make the tools to do this well. <:-)).
>>> 
>>> As in writing computer programs, there are usually far more than one way
>>> to get the same result.  My approach was neat and easy, but you are
>>> correct in that using the compression fitting the coax is a bit small
>>> for the fitting. It will tighten down fine, but it takes care to keep
>>> things straight. Of course if you have a good lathe and a bit of skill,
>>> you can build the equivalent of of a 7-16 DIN. With some brass rod of
>>> the proper size you can also build the connectors used on Heliax. Those
>>> are fairly simple, but it takes about a 4" rod and that brass rod is
>>> kinda pricey!
>>> 
>>> 73
>>> 
>>> Roger (K8RI)
>>> 
>>> 
>>>> 
>>>> 73,
>>>> Charlie, N0TT
>>>> 
>>>> On Wed, 07 Nov 2012 18:01:07 -0500 K8RI <K8RI-on-TowerTalk@tm.net>
>>>> writes:
>>>>> On 11/7/2012 5:32 PM, Tom KD8DEG wrote:
>>>>>> I use standard copper pipe compression fittings if the cable is
>>>>> the
>>>>>> aluminum 75 ohm cabel tv line. They work great.
>>>>> 
>>>>> A couple ways of making adapters.
>>>>> http://www.rogerhalstead.com/ham_files/conn.htm
>>>>> 
>>>>> 73
>>>>> 
>>>>> Roger (K8RI)
>>>>> 
>>>>>> 
>>>>>> Tom KD8DEG
>>>>>> 
>>>>>> ----- Original Message ----- From: "Steve Maki"
>>>>> <lists@oakcom.org>
>>>>>> To: "towertalk" <towertalk@contesting.com>
>>>>>> Sent: Wednesday, November 07, 2012 10:00 AM
>>>>>> Subject: Re: [TowerTalk] Fwd: Attach a PL-259 to a 1/2" hardline
>>>>>> 
>>>>>> 
>>>>>>> Well, they do make female F connectors for anything up to .750,
>>>>> but
>>>>>>> normally it's terminated with pin connectors. The pin connectors
>>>>>>> though are useful as a starting point to transition to UHF.
>>>>>>> 
>>>>>>> -Steve K8LX
>>>>>>> 
>>>>>>> On 11/7/2012 9:49 AM, Jim W7RY wrote:
>>>>>>> 
>>>>>>>> Is this 75 Ohm CATV cable?
>>>>>>>> 
>>>>>>>> If so, there are NO standard adapters or connectors. The cable
>>>>> TV
>>>>>>>> industry does not use "connectors" on this type of coax. The
>>>>> cable
>>>>>>>> connects directly to the device through a hole in the side of
>>>>> the
>>>>>>>> device.
>>>>>>>> 
>>>>>>>> 73
>>>>>>>> Jim W7RY
>>>>>>> 
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