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Re: [TowerTalk] 90 degree coax bend atop a crankup tower

To: towertalk@contesting.com
Subject: Re: [TowerTalk] 90 degree coax bend atop a crankup tower
From: Patrick Greenlee <patrick_g@windstream.net>
Date: Fri, 05 Jun 2015 09:20:45 -0500
List-post: <towertalk@contesting.com">mailto:towertalk@contesting.com>
However we slice it the weight of a fairly long run of coax has to be suspended somehow on crankup tiltover towers such that they are free to crank up and down as well as tilt over and up. There are lots of approaches to performing this task but one inescapable constant is the need to distribute the "hanging weight" over a sufficiently large area so as to reduce damage to the coax.

I haven't done/tried the following but solicit comments from those who have:

Use a large radius of curvature 90 degree section of conduit to increase the area of contact between the coax and conduit. Use an adhesive (spray adhesive sold for attaching auto trim or other good adhesive) to line the conduit and increase the friction available via the capstan effect.

Alternatively, how about filling the space left between the coax(es) and the 90 degree bend conduit with epoxy or other similar stuff. This would distribute the force over a large area and reduce deformation of the coax and potential for the center conductor to "wander" over toward the shield as it can when highly stressed.

Once installed, coax is typically not taken down and put back up very often except for replacement so the epoxy approach shouldn't be a problem. Years later when replacing the coax you might find it easier to replace the epoxy filled bent conduit than trying to clean it out for reuse.

When bending conduit (and lots of other tubing) especially in larger diameters it can be very helpful to fill the tubing to be bent with sand. You can put tape over the ends to keep the sand in. Sand filled tubing is far less likely to collapse/kink during bending than without the sand. Removing the sand is easy, just pour it out.

Patrick   NJ5G

On 6/5/2015 6:32 AM, ve4xt@mymts.net wrote:
Wouldn't holding the coax with a sling-type grip in such a way that the bend 
itself is a tension-free loop, solve both problems?

The issue in both cases is the unsupported weight of the coax pulling on the 
bend, yes? So if you took all the weight off the bend...

Or am I missing something?

73, Kelly
ve4xt


Sent from my iPad

On Jun 5, 2015, at 12:15 AM, "Roger (K8RI) on TT" <K8RI-on-TowerTalk@tm.net> 
wrote:

Coax has two bend radius listed. A repeatable radius and a one time bend.  It's a 
good idea to stay well away from both of these.  The one time bend can be a very 
short radius. Short enough that the center conductor will want to migrate off center 
given enough time just laying on a flat surface.  The repeatable bend radius is 
usually quite a bit larger and "should not damage the coax over a given number 
of bends. No, I don't know the number, but the minimum repeatable bend radius can 
still stress the coax.

Now hang a load on the coax in a vertical run.  The center conductor will tend 
to migrate downward.  In a 100 ft vertical run it's often enough for N type 
connectors to lose continuity.   If the coax is supported only from the top 
with a relatively sharp bend, the center conductor will migrate off center.  
That's why several small loops evenly spaced up the side of the tower will 
remove the load from that top support.

There are several methods of supporting the coax from the top on crank up 
towers.   Wire mesh and rope slings do a good job of holding the coax, but do 
nothing for the linear migration of the center conductor.  Several commercial 
ones linked to on here appear to do a pretty good job,

Too sharp a bend causes the off center migration, while too wide a bend will allow the 
linear migration.  There has to be "a best radius" for each size and type of 
coax.  I'd choose about twice the repeatable bend radius.  No concrete proof, it just 
looks right. Not exactly a scientific approach.

Tall, crank up towers put a lot of stress on the coax supported only from the 
top.  Unfortunately supporting the coax at intermediate heights brings a whole 
new can of worms.

73

Roger  (K8RI)

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