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[TowerTalk] Guy wire tension

To: <towertalk@contesting.com>
Subject: [TowerTalk] Guy wire tension
From: n1lo@hotmail.com (Mark, N1LO)
Date: Wed, 10 Feb 1999 05:46:14 PST
<< This brings me to the following: I wonder if there 
is engineering/scientific basis for the 10% tension rule? What if 3/16
EHS or 4000 lb Phillystran were tensioned to 600 lb? Is this unsafe?
Tnx/Barry >>

Hi Barry,
 I'll take a turn on this one.
Guy cables that are not perfectly vertical act like extension springs in 
two ways:
 Mode 1) They change length relatively easily without significant 
elastic stretching as the droop in them is pulled tight, resulting in a 
very low spring rate until all the slack is pulled out, as you approach 
the proverbial "straight line between two points."
 Mode 2) Once they are tight, they can still change length mostly by 
stretching elastically, although only with much larger changes in 
tension (much larger spring rate).

So....before a guy wire can really do its thing, which is to keep the 
tower legs from moving, (ideally), it must pull tight for upwind guys or 
already be tight for downwind guys. Upwind guys will increase their 
tension, and downwind guys will release their tension to balance the 
forces (of wind, let's say) that are trying to move the tower. But 
beacuse of the elasticity effect, the tower *must move* first to reach a 
new equilibrium. It flexes.

 How do you decide when you have pulled all the slack out? Thanks to 
gravity, it is very difficult to get the guy wire to be a perfectly 
straight line unless it is vertical. There will always be a "catenary" 
curve in it that includes excess slack, even when the cable is pulled 
well beyond 10% of its breaking strength.
 Well, at some point, you have to pull it so tight that the tension 
starts to make the guy wire stretch elastically (going from mode 1 to 
mode 2 above.) And the cable still isn't perfectly straight.

 I believe that the 10% of breaking strength rule has been worked out to 
where, for the weight of a typical cable, practically all the slack has 
been pulled out, putting the cable into mode 2 as described above. If 
you preload your wire with much more tension, you are simply reducing 
its ability to absorb additional load from wind before you reach its 
breaking strength.

However, (don't we always run into these), if you reduce your guy anchor 
spacing from the base below the 80% of tower height, then an increase of 
guy preload to 15% of breaking strength (600 lb for 3/16 EHS) helps 
compensate and control tower flex without cutting too far into your 
reserve cable strength.

Another factor: the larger the diameter of the guy, for the same 
material, the higher will be its spring rate, and the better it can 
resist a change in length (and movement of your tower) for the same 
loading force. Since it is heavier, it requires more preload tension to 
pull out the slack. This the 10% rule keeps up with things.

Using a thicker guy gives you more control over the flexing of your 
tower since it has a much higher spring rate, and much larger forces are 
required to make it change length.

If you play a stringed instrument, you can see this effect when you 
change, say, from extra-light gauge strings to medium gauge. It's a lot 
tougher on your fingers to fret them!

Barry, I hope this helped you and the group.

--...MARK_N1LO...--



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