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Re: [TowerTalk] installing monster masts in towers

To: "JC Smith" <jc-smith@comcast.net>, <towertalk@contesting.com>
Subject: Re: [TowerTalk] installing monster masts in towers
From: ersmar@comcast.net
Date: Tue, 07 Jun 2005 19:33:45 +0000
List-post: <mailto:towertalk@contesting.com>
JC:

     You've got it:  Build the Trylon or ANW tower AROUND the CM mast.   
Seriously.  It's what I did, although a bit belatedly.  (See below.)  

     After you have the first/bottom section built and concreted into place 
(allow for a week or so of curing), remove all the braces on one side of the 
lone tower section.  Then you can lean the CM mast against the inside of the 
tower and reassemble the braces.  Once the CM is inside the base, you can 
continue having fun with your erector set in the back yard and finish the 
construction.  

     After the tower is completed, you'll need a ginpole at the top.  Feed the 
haul line from the ginpole down through the bearing(s) and the rotator plates 
and thread it throught the CM mast from the top.  Securely tie the end of the 
haul rope onto a shackle that will rest against the bottom of the mast while 
hauling it up through the two or three shelves.  This means that the knot and 
shackle must be small enough to fit into the mast and the shackle small enough 
to slide through the openings in the plates and bearings.  

     Once the mast emerges from atop the tower, lock it temporarily into place 
with something - I used two pair of back-to-back muffler clamps around the mast 
and resting on the top and middle bearings.  With the clamps securely holding 
the mast in place, remove the haul rope and use a come-along to lift the mast, 
plus antennas, into their final positions.  

     I didn't run across this idea (courtesy of N3RR) until the tower was 
completely built.  I had the delicate task of leaning the CM against the bottom 
section of the finished tower and removing one brace at a time from the side of 
three lowest sections as I allowed the mast to tip backwards into the center of 
the tower.  I removed one brace at a time, then replaced it, to ensure I didn't 
remove too much of the structural components of the finished tower at a time.  

     CAREFUL:  If you completely build the tower first as I did, be sure the CM 
mast is securely tied onto the tower while you are letting it slide into 
position inside the tower.  A better (and safer) approach would be to encase 
the CM mast inside the tower after the first section has been concreted.  

73 de
Gene Smar  AD3F



> OK, so lets say I've got my new, super HD, 70', freestanding, Trylon or AN
> Wireless  tower up in place.  Now I've got to get that 24' Chrom-Moly mast
> up there and through the thrust bearing somehow.  How the heck do you do
> that (no cranes allowed, it looks like I'm going to have to stick build the
> tower)?  The antennas I can tram up on temporary guy wires, but even if I
> could do that with the mast I've still got to stand it up to get it through
> the center of the tower.  Big gin pole?  Seems like you'd need a gin pole to
> raise a gin pole big enough to handle one of those monster masts.
> Helocopter?  Maybe... gee, might as well have them pick up the tower as
> well, but how much does that cost?  Anyone have experience with that and can
> give me a ballpark number?  It's gotta be big bucks, and doing it over a
> residential neighborhood?  Maybe not even possible.  So, how the heck do you
> do that?  Build the tower around the mast and pull it straight up the
> middle?  Any other suggestions?
> Thanks & 73 - JC, k0hps@amsat.org
> 
> 
> 
> _______________________________________________
> 
> See: http://www.mscomputer.com  for "Self Supporting Towers", "Wireless 
> Weather 
> Stations", and lot's more.  Call Toll Free, 1-800-333-9041 with any questions 
> and ask for Sherman, W2FLA.
> 
> _______________________________________________
> TowerTalk mailing list
> TowerTalk@contesting.com
> http://lists.contesting.com/mailman/listinfo/towertalk
_______________________________________________

See: http://www.mscomputer.com  for "Self Supporting Towers", "Wireless Weather 
Stations", and lot's more.  Call Toll Free, 1-800-333-9041 with any questions 
and ask for Sherman, W2FLA.

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