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Re: [TowerTalk] TowerTalk antenna TOWER - Homebrew

To: towertalk@contesting.com
Subject: Re: [TowerTalk] TowerTalk antenna TOWER - Homebrew
From: "Roger (K8RI) on TT" <K8RI-on-TowerTalk@tm.net>
Date: Fri, 28 Feb 2014 01:31:46 -0500
List-post: <towertalk@contesting.com">mailto:towertalk@contesting.com>
On 2/27/2014 12:50 PM, Wilson wrote:

I hope this is easily translate and hope it is useful.

Wilson has asked the important, basic questions.

These are some additional thoughts and a question:

I have to ask if the 20 meter height above ground will be mounted on the roof, or ground. On a 5 to 7 meter high flat roof we'd be looking at a 13 to 15 meter tower (roughly 40 feet). "Depending" on the roof structure and antenna size, it might be a lot for the roof to support when the wind is strong. Even a 10 to 12sq ft (About 3.6 sq meters) is a lot of leverage when applied to a 15 meter lever. Concrete and heavy timber roofs should be able to handle it.

A 20 meter ground mounted tower might be simpler from a structural approach, but getting it up could be difficult. At present there are still too many unknowns to be able to recommend one approach over another

The tower in the following link is well beyond the capabilities most of us have. http://www.rogerhalstead.com/ham_files/skyhook.htm It is 60 meters, self supporting and is entirely home brew, but it was engineered by professional and licensed engineers. It was completely assembled by two hams. Note the one ham working at a 100 or 120 feet (30 to 37 meters) and the gin pole they used. This story was in QST

20 meters (65 feet for those in the US) is not out of the question, but I need to emphasize it can be very dangerous work. I don't know your background or ability for climbing and working at heights, access to safety equipment, or help.

With the steel available on the market and a safety factor for home built it will take the equivalent of 4 sections and would need to be built in the shape of a windmill tower. Triangular, not square.

It would need to be built in place unless you have access to heavy equipment to lift it up and stand it in place.

Using steel angle, which could possibly be purchased with a galvanized coating could be done with little or no welding. Bolting the sections together would require care to make sure the joints are strong enough. Because of the likely wind load it would require much stronger bracing than a typical wind mill tower and a reasonable overlap of vertical sections.

Wood is normally easier to work with and easier to get, but does deteriorate much faster than steel with age. The wood available here is no longer of high quality and is not well cured/dried. 2 X 4s tend to twist, or warp. I lay them out on supports so air can get to all sides. I rotate them (top to bottom)twice a day for the first week and once a day after that in a heated (10 to 15C) shop with a dehumidifier. Higher temperatures may cause them to dry too fast. Out doors in summer They need to be protected from rain. The sections and pieces should be bolted together, rather than nailed although I'm sure opinions will vary on that. Use large washers on the bolts.

I tried clamping new 2 X 4s to a steel frame (without rotating) while they dried, but in less than 4 days they twisted enough to break with enough force to throw pieces a meter long as much as 3 to 5 meters. When it broke, it was loud enough to scare me

73

Roger (K8RI


Hi Vikas,
Others will chime in, but I think 20m freestanding is more than you could likely get built/installed safely.
So please tell us the following:

Do you have a flat roof, or peaked?

Roof material?

What services are available locally, welding, woodwork?

What materials are available locally, steel, aluminum, wood?
Many towers have been built of wood, which is available nearly everywhere.

Do you plan to do the building, or hire it done?

A modest installation will be many times easier than an ambitious one.
With 3-5m, on a rooftop, a three element Yagi or two element quad will help you greatly, with reasonable effort and danger. It's reasonable to use a short tower on the roof and let the mast go through the roof and be rotated by hand, if you have trouble finding a rotor.

Wilson
W4BOH
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