Towertalk
[Top] [All Lists]

Re: [TowerTalk] Repairing/replacing a damaged feedline Part II

To: towertalk@contesting.com
Subject: Re: [TowerTalk] Repairing/replacing a damaged feedline Part II
From: Jim Brown <jim@audiosystemsgroup.com>
Reply-to: jim@audiosystemsgroup.com
Date: Wed, 27 Mar 2019 22:23:14 -0700
List-post: <mailto:towertalk@contesting.com>
On 3/27/2019 7:59 PM, Bob Shohet, KQ2M wrote:
Hi,
I am in the process of replacing the 160 meter feedline – initially with Buryflex and then in short order with hardline. That will be the best protection against critters and other sources of damage.
I wouldn't waste expensive hard line on 160M antennas unless the runs are very long -- coax loss is pretty low on 160M. For Buryflex, it's 0.2 dB/100 ft at 1850 kHz. For LMR400, it's 0.17 dB/100 ft.
But when I was looking at the feedline today I noticed that the 31 Material used in the ferrite 
cores for the 160 feedline choke had literally disintegrated – tiny crumbs held in shape 
together with electricians tape that felt apart when I took the tape off.  All 11 cores were 
similarly disintegrated.  I have been using cores with 43 material for years with NO disintegration. 
 Is the 31 Material normally this fragile or did I get a bad batch?  Although it has been out on the 
feedline for the past 6 years, the electricians tape prevents exposure and keeps the cores from 
moving around in the wind.  It was –20F (without the wind chill) 3 Winters ago – is 
that cold enough to cause the cores to break?  Very odd.

I've been recommending the #31 material for ten years, and this is the first I've heard of anything like this. I suspect your experience is the result of freeze-thaw cycles with water trapped inside the tape.  Ferrite materials ARE quite fragile. Here in Nor Cal, I don't have freeze-thaw cycles, but if this was happening I'm certain that someone would have told me about it!  I used Ty-Wraps to do this.

BUT -- far more important, see my new choke cookbook based on more than a year of research and lab work winding and measuring hundreds of chokes. k9yc.com/2018Cookbook.pdf   For reasons cited in the text, I'm no longer recommending chokes wound with big coax on multiple cores, but rather single cores wound with RG400 or pairs of #12 teflon or THHN.

For electrical reasons, #43 material is a poor choice for HF chokes as compared to #31. The primary reason is that it's a NiZn material with a rather high Q resonance AND impedance specs with a rather broad tolerance. This causes impedance curves to vary widely from one core to another. From any given box of cores, useful frequency range of the same number of turns with the same cable could differ by 50% from one to the other!  #31 is MnZn material, exhibits a much broader impedance curves, and although it has the same variations in electrical specs, because the Q of the resonance is much lower, it's possible to develop designs that are much more likely to work for all the cores in a box.

Now a question...  as AD3F pointed out and from my understanding, at even 
multiples of 1/2 wavelength, the impedance of the antenna will be unaffected 
whether I am using 50 ohm or 75 ohm coaxial cable or hardline.  So... carrying 
this concept forward for a 160 meter feedline (resonating at 1.825 Mhz), if my 
goal is to make a 1 wavelength feedline electrically to feed an Inverted L, and 
using both RG11 and hardline, I posit the following for you to please check and 
verify my math.

Assuming that the Vf of RG11 (75 ohms) is 0.78 and the Vf of the hardline (75 
ohms) of is 0.84, then would the following work?:

Never assume VF -- it varies with frequency and from one manufacturer and cable construction to another. It can be measured in several ways. I do it by sweeping a known physical length of line with my Vector Network Analyzer with the far end shorted and the far end open, export the data as a Touchstone file to AC6LA's ZPlots Excel spreadsheet, which will process the data, computing and plotting VF, Zo, and attenuation vs frequency.

VF starts out low at very low frequencies and gradually rises until it approaches a "sort of" final value in the range of 100 MHz. It is this final value that is stated on data sheets. That final (or nominal) value ranges from 0.79 to 0.89 for the Andrew, Cablewave, and Decibel hard line in my station.

Any lines that you want to use this way should be carefully trimmed to length AT THE OPERATING FREQUENCY.  Also, electrical length applies precisely at a single frequency. If, for example, you trim for the middle of the band, the line will be more or less than a half or full wavelength at the band edges.

I'm using CATV hardline to feed monobanders for 15 and 20M. Because electrical length varies from top to bottom of the band, I let computer software consider all that so that I can optimize the design. I first measure the impedance for the antenna in the shack with the VNA, then do a TDR to get the electrical length of the line. I then export that to SimSmith, which does transmission line calculations. There I subtract out the transmission line to get the Z at the feedpoint. Then I add in that piece of 50 coax to get to the point where I want to transition to 75 ohms,  and the 75 ohm coax. In most resonant antennas, there will be "sweet spot" along the line where inserting the 75 ohm cable will be optimum, and SimSmith can easily model this from your measured data. I then tweak the length of the 50 ohm line until I get the best SWR curve at the transmitter. It's been five years since I did it, but I think the CATV hard line sections are 2 wavelengths on 20M and 3 on 15M.

BTW -- all those measurements can be done with the better vector IMPEDANCE analyzers too, and results will be as good as the analyzers and the care you have taken in calibrating them. SimSmith and ZPlots are freeware, but ZPlots needs REAL Excel.

73, Jim K9YC


For RG11  984/1.825 x .78 = 420.56’ for 1 electrical wavelength.  If I want 0.05 wavelengths (just 
enough to bring the feedline down to the ground where it can “mate” with the hardline) then I 
want 21.03’ feet.  Then, subtracting  the 0.05 wavelengths from 1.0 wavelengths total would leave me 
with 0.95 wavelengths for hardline.

For hardline  984/1.825 x .84 = 452.91’ x .95 = 430.26’

So to equal 1.0 electrical wavelength I would need 21.03’ RG11 + 430.26’ of 
hardline, and if this is correct then the antenna will be properly matched without the need 
for a matching section and the swr should be 1.4:1 .

Is that correct?

If not, what is not accurate?

Incidentally, for the person that asked, Buryflex is RG8U / 9914F – that is 
what the sticker says on my roll.


Tnx & 73


Bob, KQ2M


From: Bob Shohet, KQ2M
Sent: Sunday, March 24, 2019 9:02 PM
To: yccc@groups.io
Subject: [yccc] Repairing/replacing a damaged feedline

Hi,

Today I noticed that my 160 feedline which is a ~ 325’ feet long run of 
Buryflex, had lots of critter teeth marks in two main areas.  Clearly the coax in 
these areas is damaged beyond repair.

Starting at the feedpoint of the 160 Inverted L, the first 25’ runs downhill and is pristine with no critter teeth 
holes.  Then they start to appear and run off and on for the next 100’ or so.  The is enormous damage at the 
100’ mark – about 75’ from where they start appearing, and from start to finish, the length of 
critter damaged cable is ~ 100’.  This entire area is on flat ground.

My understanding is that foam tends to wick up moisture but for how far on flat ground?  Can it wick 25’?  50’? 
100’? The entire length of the buryflex?  I don’t want to wind up using and damaged or deteriorated cable but I 
don’t want to needlessly waste 150’ – 200’ of potentially good coax

The coax run is ~ 6 years old so aside from the critter damage and any possibly 
wicked up moisture, the rest of the cable still has many potential years of 
life left.

So my question is – should I just replace the entire 325’ Buryflex feedline?  Or does it make sense to replace the 
the 100’ damaged area plus an additional “safety” area of ~ 50’ for a total of 150’?

Tnx & 73

Bob KQ2M
_______________________________________________



_______________________________________________
TowerTalk mailing list
TowerTalk@contesting.com
http://lists.contesting.com/mailman/listinfo/towertalk


_______________________________________________



_______________________________________________
TowerTalk mailing list
TowerTalk@contesting.com
http://lists.contesting.com/mailman/listinfo/towertalk
<Prev in Thread] Current Thread [Next in Thread>