[Amps] AL-1500 pi-network capabilities
Will Matney
craxd1 at ezwv.com
Wed Sep 1 19:34:21 EDT 2004
Rob.
Aluminum has several design features that aren't as good as copper for a
tank coil. Copper has better conducting values and will not get hot near
as quick. Plus, soldering to aluminum isn't as easy as copper thus
connections aren't easily made. Aluminum also corrodes forming an
aluminum oxide on its surface. The conductance, heat value, and
corrosion all will vary the Q because of the skin effect.
If you recall, house trailers used aluminum wiring years ago. They
stopped using it over the wire corroding and loosing contact in
receptacles and switches. While under load, this caused some house
fires. Now, the only aluminum wire used in homes is the large wire
coming into the service entrance and some used to run electric heat,
etc. Then, there is a grease type compound used at each connection to
keep the wire from corroding in the joint.
Industry uses aluminum wire in large transformer secondaries for welding
machines, and other types of equipment. All these connections are
generally welded except where a connection has to be made with a bolt,
lock washer, and nut. This is generally a strip of aluminum formed into
a coil.
Antennas use aluminum pretty much as the main components material. This
is due to the cost of aluminum being cheaper than copper. Plus, aluminum
is stouter than copper in some respects, according to the type. Aluminum
could be used in tank coils but it would require larger diameters than
copper would. The connections to the load and tune capacitors, plus any
taps, would be harder to make than using copper thus driving up the
costs. In using an aluminum coil, it would need the ends flattened and
drilled with holes to fit the studs on the capacitors. The taps would
need to be made with clamps on the tubing made out of a solderable
material like plated copper. Then you could run into more corrosion over
using dis-similar metals. Generally, the studs on the capacitors are
brass which is a copper alloy. This being said, copper to brass would
not corrode as easily as aluminum to brass.
Aluminum has it uses but inside amplifiers, I dont think its that great
as compared to copper.
Best & 73's
Will Matney
Hi Will,
thanks very much for these observations. I apologize for not giving more
information. I naively thought the photos would be enough. interesting
what you said about the low frequency coil, as I have heard that having it
wound on a solid cylinder form may be a problem (heat buildup?).
I wish I had one of the original h.v. transformers. I would be glad to send
it to you but I guess the shop kept it. your comments about coil tube
thickness and plating very interesting also.
Why don't these amp manufacturers just bite the bullet and make us an amp
with the needed monster coils? I don't care about having a compact amp. I
want an amp that works well. If it is the size of a chest of drawers so be
it. Where did this mania for having everything smashed into a tiny cabinet
come from anyway? Some of these 1.5 kw amps being made today (i won't name
names) are incredibly small for the p.e.p. okay, end of rant. The
relationship between Q and tarnishing I did not know about. I guess
aluminum tube coils are not an option for some reason or surely they would
be used.
73,
Rob/K5UJ
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