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Re: [TowerTalk] Loading Coils

To: towertalk@contesting.com
Subject: Re: [TowerTalk] Loading Coils
From: David Gilbert <ab7echo@gmail.com>
Date: Mon, 4 Aug 2025 10:50:25 -0700
List-post: <mailto:towertalk@contesting.com>

I remember that as well.  Well over $100 for even a moderately sized coil.  That's why I came up with the do-it-yourself 3D printed concept that I posted here a few days ago.  I can make exactly the coil I want (length, diameter, wire size, number of turns) for pennies within the same day.  In case anyone missed it, here's the version that has a very slight taper.  I also have a video that shows how to make a coil with uniform diameter, but to be honest I can't really think of a situation where that would be needed ... no coil we make is likely to be EXACTLY the inductance we calculate so we're going to be trimming or tuning anyway.

https://youtu.be/qAgF9Mzr8XM

The approach uses OpenSCAD (a free and easy to use parametric modeling application) to create the .stl file for the coil form, and the OpenSCAD code itself (which allows you to set the specific parameters for your particular coil) is available as a free download from:

https://www.printables.com/model/371698-air-wound-coil-form

3D printers are great for ham radio stuff like this.  I've always thought that every ham radio club should have one for the needs of their members.  Even a $300 (or less) printer would handle most projects and the filament is pretty inexpensive.  I have other videos on YouTube showing how easy it is to make VHF and UHF antennas for satellites (ham radio, weather maps, INMARSAT marine and aviation communications, etc) using 3D printed parts, for example.

73,
Dave   AB7E



On 8/4/2025 3:03 AM, Rob Atkinson wrote:
The last time I looked into buying from B&W which was a few years ago,
I was stunned by their prices on new coil stock.  They wanted hundreds
of dollars for an airdux wire coil that might have been 6 to 12 inches
long, 4 inches diameter and maybe six TPI, IOW your typical antenna
coil.

73

Rob
K5UJ

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