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Re: [TowerTalk] Long shank U-Bolts

To: "Richard (Rick) Karlquist" <richard@karlquist.com>, Doug Renwick <ve5ra@sasktel.net>, towertalk@contesting.com
Subject: Re: [TowerTalk] Long shank U-Bolts
From: "Roger (K8RI) on TT" <K8RI-on-TowerTalk@tm.net>
Date: Sun, 04 Jan 2015 11:06:05 -0500
List-post: <towertalk@contesting.com">mailto:towertalk@contesting.com>
On 1/3/2015 4:09 PM, Richard (Rick) Karlquist wrote:

For safety and ability, I'd say yes you have a good point, but it depends on what you want to do with it. They would probably fit the needs of many, or most DIYers. There are combo lathe and mills that have at least a 36 inch bed and a reasonable size mill for about the price of a used, full size mill.. The two together can do a lot. OTOH I rarely see them used.

The small CNC routers are unbeatable for making small parts of wood, plastic, and Aluminum, but most I've seen were not up to doing much with steel and larger parts. I find them far too small for most of the stuff I do. I often have local hams come over to have a plate thinned down and the area is too large to face cut on the little CNCs. I also have a large 5" face cutter for metal that tales low RPM and a fair amount of torque. I have to admit that I have to use an alternate method of mounting it until I get my left hand to working better and strength back in the arm. Right now, I couldn't lift that cutter even if I had full control of the hand.

To me, it's important to match the drill speed to its size and the material. It gives nice clean holes and the bits last far longer. I recently rebuilt the base and raising fixture for an LM470 tower. (Found lots of information on TT) I had to make new ears for the base which (with out looking up the dimensions) were about 18"L X 3" W X 1/2" thick steel plate with a row of 3/4" bolt holes to match the base section of the tower and raising fixture.

On the Bridgeport, I was able to do all 3 at the same time and bevel the edges that were to be welded. Just crank 2 1/2 turns, or there about for the hole spacing. It's not that I wouldn't like one of the small set ups, but I'd still need the larger mill for many jobs and with the keyless chuck out strips any drill press I've used. Having worked in a machine shop (many years ago) I'm sure I tackle much larger jobs than most hams would. OTOH, again that keyless chuck can be a challenge for one hand, but nearly every day I can do more with that hand though I think my guitar playing days may be over.

73

Roger (K8RI)


On 1/3/2015 12:05 AM, Roger (K8RI) on TT wrote:
On 1/1/2015 8:56 PM, Doug Renwick wrote:

I realize not everyone has a mill, but they are relatively cheap on the
used market. About 40 years ago, the company I worked for purchased 2 of
the same model used that I have, but theirs were strictly mechanical

Does this kind of "big iron" still make sense for the home builder
now that lightweight CNC routers are available?  I see a lot of these
machines shown at Maker Faire's.  They are far more versatile than
a traditional mill because they can trace out any size or shape hole.
With conventional equipment, you go broke buying drill bits and milling
bits for each hole size.  The CNC also replaces a Rotex turret punch
with no punches to buy.  Until I retired I had access to a full machine
shop at work with antique Bridgeport mills, etc and these were very tedious to make large quantities of parts on. Errors were hard to prevent too.

Rick N6RK


--

73

Roger (K8RI)


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