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Re: [Amps] ML!-2500 Filter Cap Replacement

To: "amps" <amps@contesting.com>,"Kim Elmore" <cw_de_n5op@sbcglobal.net>
Subject: Re: [Amps] ML!-2500 Filter Cap Replacement
From: "Tom W8JI" <w8ji@w8ji.com>
Date: Mon, 19 Feb 2007 05:32:04 -0500
List-post: <mailto:amps@contesting.com>
>I have my Dad's MLA-2500 in my shack for what I suspect is 
>a filter
> capacitor replacement job. It hadn't been operated in a 
> long time and
> Dad wanted me to check everything out (he's had health 
> problems). I
> was tuning it up and all seemed well until I heard a soft 
> pfft,
> smelled a Bad Smell, and heard the PS hum loudly, clearly 
> drawing
> lots of current.

There are a few component selection errors in Dentrons that 
should always be taken care of immediately.

The major error is they used carbon resistors across the 
electrolytics. Carbon resistors should never be used for 
critical voltage equalizing or voltage dropping 
applications, because carbon resistors age down in value 
with heat and time. That causes a destructive cycle where 
the resistor decreases in value until something fails, 
usually an electrolytic or the resistor itself.

Get rid of ANY carbon resistor you see across any 
electrolytic in any amp, and replace them with metal based 
resistors.

Also they used low voltage rated resistors across diodes. 
That's another component selection issue. You can just 
remove them and leave only the caps.


Many Dentron amps using sensitive control grid tubes also 
don't have grid protection. Some, very stupidly, don't even 
have a grid current metering system. You might want to be 
sure the MLA has a grid current overload system installed.

73 Tom 


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