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[Amps] Here's a new one for me that I'd like to share

To: amps@contesting.com
Subject: [Amps] Here's a new one for me that I'd like to share
From: "w2cqm@juno.com" <w2cqm@juno.com>
Date: Tue, 5 Dec 2017 17:48:25 GMT
List-post: <mailto:amps@contesting.com>
After some preliminary tests,  I decided that a dual 8877 hombrew  amplifier 
project  would not be cooled  adequately with a previously installed  low RPM 
tandem blower. Checked the "junk box" for another candidate with higher speed 
and more volume and thanks to a long forgotten   hamfest  purchase, from 
yesteryear(s),  I found a suitable replacement.  The squirrel cage blower was 
larger and  the manufacturer's  label indicated TWO speeds. Imprinted on the 
motor were  specifications including  a 115VAC  operating voltage and a 
schematic showing  the three wire  hookup sequence.  Two color coded wires 
indicated line voltage input and the third wire (black)   depicted the 
installation of an  AC  starting capacitor  wired from that lead  across  to 
one of the color coded  AC leads.  NO VALUE WAS GIVEN  TO THE CAPACITOR.  I 
initially utilized a 1uFd cap for testing. I was disappointed  since there were 
no other wires that could be used  for speed selection.  To test for suitabili
 ty,  I nevertheless increased the opening  for the larger blower mounting 
flange and  installed it on the rear of the amp enclosure. It started to work; 
but nowhere near that  potentially higher value of rotation stenciled on the 
motor body.  I was a bit stymied at that point!  Not certain what possessed me, 
but I decided to reach in and placed  my hand over the blower output  to 
restrict flow.  Mysteriously, the fan substantially increased its speed.  
Removed  the back pressure  restriction caused by  my hand and it slowed down.  
Not certain if I can explain the phenomenon , but I did experiment  with much 
higher  AC capacitors values  and found the fan speed increasing   but  that  
resulted  in the buildup of  abnormal heat around the motor.  That was 
unacceptable.  I settled on  the one and  only  low value  1 uFd  capacitor I 
had since the amplifier cooling system  was now  operating  well with adequate 
cooling volume.  After replacing the tubes in the sockets and sealin
 g off the pressurized lower cabinet, the fan increased under the two tube 
cooling requirement  restrictions and the blower motor  heat build up is no 
longer an issue. Obviously,  the automatic speed control  has something to do 
with the value of the starting capacitor, the normal back pressure of cooling, 
and to some extent the resultant additional current draw.   It's safe to assume 
that it's not a ghost nor is there an air flow control. within the fan body!  
Hopefully, someone can  explain what's happening and share it with me and the 
other  AMPS subscribers?  Thanks, Ron W2CQM/3  Note! you can view some early 
digitals of  this  project with annotations on my QRZ site. Click on SHUTTERFLY 
 at the bottom of the page.   
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