Dave,
I did essentially the same thing a couple of years ago but I used a
boom and cable from an old Heil headset and a David Clark headset from
Racing Electronics.
http://www.qsl.net/kf9yr/headset.html
This wound up looking like a "factory" installation and I only had to
drill a couple of holes for the boom mount.
The headphones are still available for 59.95
http://www.racingradios.com/index.asp?PageAction=VIEWCATS&Category=12
I'm not sure if you can buy just a Heil boom and cable, but I had a
headset that I didn't mind sacrificing...
73,
George / KF9YR
-----Original Message-----
From: cq-contest-bounces@contesting.com
[mailto:cq-contest-bounces@contesting.com] On Behalf Of David
Hachadorian
Sent: Monday, January 17, 2005 6:44 PM
To: cq-contest reflector
Subject: [CQ-Contest] Noisy shack? Here's the cure
A while back, I acquired an Ameritron AL-1500 amp.
Naturally, for contesting use, I set the blower on MAX,
and it sounds like a Hoover vacuum cleaner! I tried an
electronic noise-cancelling headset, and it reduced the
noise quite a bit, but introduced some high frequency
hiss of its own, and the noise reduction was only 10 dB
(per headphone spec). The blower could still be heard
droning away.
I recently tried a new approach, building a headset
from scratch, based on a 30dB industrial hearing
protector. It's a little ugly, but it sure does work!
Here's the deal:
1. Buy a Peltor H10A hearing protector (about $25)
2. Buy two little speakers from Mouser (253-5405) $4
each.
3. Use sticky-back Velcro to mount the speakers in the
hearing protector. Unless you have ears like Dumbo,
there's plenty of room in there. Dumbo may have to
pluck out some foam to get more clearance. Just run the
wires over the ear cups. I used speaker wire from the
99 cent store, but RG-174 might be nicer.
4. Buy a Heil HC-4 or HC-5 element (about $33)
5. Take a one foot piece of #14 copper wire and solder
a copper penny to one end. Glue or Velcro the HC-4 to
the penny. Twist the other end of the wire around the
headband wires of the hearing protector.
6. Glue some of the acoustic foam that comes with the
HC-4 over the mike aperture to protect it.
Results:
I can just barely hear the AL-1500 blower.
The speakers sound great, plugged into the headphone
jack. I'm picky about headset audio, and these little
speakers are winners!
The headset is comfortable, but my ears do get rather
hot. It helps to lift the earcups now and then to let
some air in there.
My buddy W7WW also built a set of these, and reports
that they are the best-sounding headphones that he has
ever heard with the 1000MP. Apparently the MP has some
sort of headphone drive issue? Anyway, he reports
plenty of audio at low settings of the AF gain control.
He has TWO AL-1500's, and a window A/C. His shack
sounds like a boiler room.
That's about it. It's ugly, but for about $66 it knocks
ambient noise down by 30 dB. I think it definitely
helps in copying those super-weak signals.
Dave Hachadorian, K6LL
Yuma, AZ
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