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Re: [TowerTalk] [Bulk] Lifting a mast off the rotator

To: Jim Thomson <jim.thom@telus.net>, towertalk@contesting.com
Subject: Re: [TowerTalk] [Bulk] Lifting a mast off the rotator
From: Grant Saviers <grants2@pacbell.net>
Date: Mon, 25 Apr 2016 07:41:48 -0700
List-post: <towertalk@contesting.com">mailto:towertalk@contesting.com>
The used OR-2800 was driving a 3" mast, but I have one driving a 2" without a centering block w/o problems (so far) but a bigger load is going onto the 2" mast shortly.

Medium strength Loctite is a good idea if the internal threads can be degreased. Instead of a split ring washer, I use Nord-Locks for critical fasteners. Check out their video re locking fastener tests.

http://cdn.nord-lock.com/wp-content/uploads/2015/12/Nord-Lock-Junker-test-HD_1280x720.mp4

Grant KZ1W

On 4/24/2016 21:00 PM, Jim Thomson wrote:
Date: Sun, 24 Apr 2016 20:05:13 -0700
From: Grant Saviers <grants2@pacbell.net>
To: Les Kalmus <w2lk@bk-lk.com>, TOWERTALK@contesting.com
Subject: Re: [TowerTalk] [Bulk]  Lifting a mast off the rotator
Les,

On a used 2800 I acquired the prior owner had secured a cut off box end
wrench on the center bolt with a screw through the wrench handle and
threaded into the Orion plate about 2" out from the bolt, oriented so
the split mast clamp clears the wrench.   Now I know why he did that.

Grant KZ1W

##  slick idea,  but it wont work if the optional m2  self centering 1/2 inch 
thick,
triangular chunk of AL is used.  When the self centering device is use, a really
long  1/4-20  SS bolt is provided.... to get from top of  self centering 
block....
all the way through the block, then to the threads in the steel base plate.

##  I have 2 of the OR-2800  rotors.... and the  self centering block is  only 
required
if a 2 inch mast is used.   And even then, its  really not required  with a 2 
inch mast.

##  The self centering block is  pyramid shaped, and the entire block  fits 
inside a
2 inch mast.  Dunno if it will still fit inside a 2 inch mast, that has a .375 
wall thickness.

##  If a 2 inch mast used, the clamp would normally be adjusted so its just a 
bit bigger
than 2 inch.   If  2 x thrust bearings are used, the self centering device is 
def not required.

##  I would not use it.  Instead use the  shorter   1/4-20  bolt.... but use  
some  blue  loctite
on the threads.    Purple locite is slightly weaker than blue loctite..and will 
also work. Or at
least use a SS  split ring lockwasher on top of a SS fllatwasher,  below the 
bolt head.

##  the scissor jack is a good  idea.  The simple  bottle jacks  will also 
work, but have a limited
amount of vertical lift distance.   Cheap, and available from   1/2  to 20 ton. 
 The issue with bottle jacks is:
you can precisely control the lifting function..... but when u go to let it 
down, it comes down quickly.

Jim  VE7RF

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