Grant,
Thanks for the video on Nord-Lock.
I am impressed with the product.  I was surprised that the lock nut option
 didn't secure better in the tests.  I always thought this was the most 
secure method.
You learn something new everyday !
 This topic is very timely for me.  I am getting ready to install an 
Orion 2800 myself.
73,
Bob
K6UJ
On 4/25/16 7:41 AM, Grant Saviers wrote:
 The used OR-2800 was driving a 3" mast, but I have one driving a 2" 
without a centering block w/o problems (so far) but a bigger load is 
going onto the 2" mast shortly.
 Medium strength Loctite is a good idea if the internal threads can be 
degreased.  Instead of a split ring washer, I use Nord-Locks for 
critical fasteners.  Check out their video re locking fastener tests.
 http://cdn.nord-lock.com/wp-content/uploads/2015/12/Nord-Lock-Junker-test-HD_1280x720.mp4 
Grant KZ1W
On 4/24/2016 21:00 PM, Jim Thomson wrote:
 
Date: Sun, 24 Apr 2016 20:05:13 -0700
From: Grant Saviers <grants2@pacbell.net>
To: Les Kalmus <w2lk@bk-lk.com>, TOWERTALK@contesting.com
Subject: Re: [TowerTalk] [Bulk]  Lifting a mast off the rotator
Les,
On a used 2800 I acquired the prior owner had secured a cut off box end
wrench on the center bolt with a screw through the wrench handle and
threaded into the Orion plate about 2" out from the bolt, oriented so
the split mast clamp clears the wrench.   Now I know why he did that.
Grant KZ1W
 ##  slick idea,  but it wont work if the optional m2  self centering 
1/2 inch thick,
triangular chunk of AL is used.  When the self centering device is 
use, a really
long  1/4-20  SS bolt is provided.... to get from top of  self 
centering block....
all the way through the block, then to the threads in the steel base 
plate.
 ##  I have 2 of the OR-2800  rotors.... and the  self centering block 
is  only required
if a 2 inch mast is used.   And even then, its  really not required  
with a 2 inch mast.
 ##  The self centering block is  pyramid shaped, and the entire 
block  fits inside a
2 inch mast.  Dunno if it will still fit inside a 2 inch mast, that 
has a .375 wall thickness.
 ##  If a 2 inch mast used, the clamp would normally be adjusted so 
its just a bit bigger
than 2 inch.   If  2 x thrust bearings are used, the self centering 
device is def not required.
 ##  I would not use it.  Instead use the  shorter   1/4-20 bolt.... 
but use  some  blue  loctite
on the threads.    Purple locite is slightly weaker than blue 
loctite..and will also work. Or at
least use a SS  split ring lockwasher on top of a SS fllatwasher,  
below the bolt head.
 ##  the scissor jack is a good  idea.  The simple  bottle jacks will 
also work, but have a limited
amount of vertical lift distance.   Cheap, and available from 1/2  to 
20 ton.  The issue with bottle jacks is:
you can precisely control the lifting function..... but when u go to 
let it down, it comes down quickly.
Jim  VE7RF
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