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Re: [TowerTalk] PL259 Connectors Part 2

To: towertalk@contesting.com
Subject: Re: [TowerTalk] PL259 Connectors Part 2
From: "Roger (K8RI) on TT" <K8RI-on-TowerTalk@tm.net>
Date: Thu, 12 May 2016 18:13:33 -0400
List-post: <towertalk@contesting.com">mailto:towertalk@contesting.com>
>:-)
Bob, it was my skill, or rather the lack there of that caused me to quit reusing connectors. I too, have had the center pin pull out, I even trashed Phenolic Insulators (before Teflon) and boy, that stuff really stinks!
So I'm a member of the Been there, Done That, but no T-shirt" club.
If a mistake can be made, I've probably done it<sigh>
I'm probably done making them at 100 feet though.

73

Roger (K8RI)


On 5/12/2016 Thursday 6:04 PM, Bob K6UJ wrote:
Roger,

I have to confess, I have reused PL-259's back when I was a novice and financially insecure :-) The old PL-259's could take a lot more heat abuse and I could get away with it. (Although a few
got so hot the center pin pulled right out of the dielectric :-)
I now must live with the shame of reusing connectors, sigh..................hihi

73,
Bob
K6UJ

On 5/12/16 2:45 PM, Roger (K8RI) on TT wrote:
Simple use of reducers.

With the proper amount of center conductor exposed, remove between an eighth to a quarter inch of jacket exposing the braid. I prefer an eighth Slide/push the coax through the reducer, flare the braid onto the (inner) end of the reducer and solder the braid to the end of the reducer. Trim any excess braid and solder from the end of the reducer. Pretty much the same as recommended plus solder. Solid, secure, easily checked (before assembly), and prep requiring only a little skill Still, Crimp is easier, faster, no heat to damage coax,and produces consistent results.

SO2R with two stations (HF, VHF, and UHF), six pack, remote antenna switches, three transceivers, two amps, two tuners, two towers, many antennas. Enough that I usually purchase connectors 50 or a hundred at a time. 7 to 10 connectors between rig and each antenna. It varies from ~50 to nearly 100 connectors in the system. Good, properly adjusted strippers for each model coax and crimpers with the proper dies. Connectors from 8X, RG-400, BuryFlex, LMR-400, LMR-600. I can not imagine soldering connectors for this setup.

One thing I did (Jerry will love this) with the old, clamp type, N-type connectors was to pot them with epoxy. Single use for sure, but I never had one fail <LOL> Actually I consider most of the connectors in the station single use be they, solder, crimp, or clamp types. When I remove connectors I normally pitch them. The big expensive ones for hard line, I'd save, but I don't have any of those.

With a single station with one or two antennas, I can see saving the cost of strippers and crimpers, but when running power with multiple antennas plus tuners those tools and methods save a lot of time and frustration.

Even as a poor, as yet to get a job, Novice, I still never reused solder type connectors. We'd never heard of crimp type 55 years ago.

73

Roger (K8RI)


On 5/12/2016 Thursday 4:29 PM, Jerry Gardner wrote:
It seems to me that people keep coming up with all sorts of wild and crazy ways to solder PL-259 connectors. I suppose this is because the original
method developed by Amphenol decades ago has perceived shortcomings,
particularly in how that method prescribes soldering the coax braid to the connector. Some of these "solutions" just make me wince, while others make
me a little nauseous.


The prep time involved with some of these methods is lengthy and tedious and, in my opinion, unnecessary. Why go to all that trouble for something as simple as connecting a connector to a cable? Just because hams seem to
be wedded to soldering? Using a coax prep tool and crimper, I can strip
coax and crimp a connector on in about 45 seconds from start to finish. Try
that with some of the bizarre methods advocated here and on other ham
websites.
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--

73

Roger (K8RI)


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