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Re: [TowerTalk] T2X Multiple failures, fix?

To: DAVE WRIGHT <kanives@yahoo.com>, "TowerTalk@contesting.com" <TowerTalk@contesting.com>
Subject: Re: [TowerTalk] T2X Multiple failures, fix?
From: Bob K6UJ <k6uj@pacbell.net>
Reply-to: Bob K6UJ <k6uj@pacbell.net>
Date: Sat, 18 Feb 2017 18:19:34 +0000 (UTC)
List-post: <towertalk@contesting.com">mailto:towertalk@contesting.com>
Dave,
I have had problems with the T2X's also.  They would get stuck in one position 
and wouldnt turn.Sometimes I could momentarily  turn it in opposite directions 
and sometimes would be OK.I found out that the wedge brake is the culprit, poor 
design.   It gets stuck if you dont let it completely coast 
to a stop before releasing the rotate button.  My current T2X, I have taken 
down and completely 
over hauled with new bearings, etc. Reinstalled it and now I give it an overly 
generous amount of time to coast to a stop.  Havent had any problems and it has 
been up for 4 years now.
BobK6UJ


      From: DAVE WRIGHT via TowerTalk <towertalk@contesting.com>
 To: "TowerTalk@contesting.com" <TowerTalk@contesting.com> 
 Sent: Saturday, February 18, 2017 9:57 AM
 Subject: [TowerTalk] T2X Multiple failures, fix?
   
 Greetings all,
I've been having a continuous problemw/my tower setup since installed in 1993'. 
I just can't figure it out. I've mentioned this online in the past, & received 
much helpf/hams/clubs & groups (K6EAG/TT/& NCCC) both local & abroad,thank you! 
However the system is still having the same problem; itseems incurable. :(
The system is: Tri-Ex LM-354 tower (54'HD crank-up, w/tilt-over base), that 
keeps eating rotors. The Yagi isa Mosley “Pro-57b,” mounted on various mast 
lengths/strengths(both short & long), 2” OD/1/4" ID f/aluminum. Have also tried 
differingmaterials (both steel & thick-wall aluminum), w/a thrust bearing(used 
3 in 23 years/both stainless-steel sealed bearings, &“open” bearings using 
marine grease (local salt-air/SF, CAbay-side.) I've been using T2X rotors 
mounted IN tower f/the start; & they eitherdon't last long, or quit immediately 
(last 2), “right after” arebuild. 
Originally purchased the 1strotor new, & have had the last 2 rebuilt/exchanged 
several timesvia the two popular repair/rebuild shops here in the US. The 
onlypossible problem I can see from the ground is the Yagi “swings” abit back & 
forth after done turning/brake initialization. (looks like the swing is too 
much?)
Other than that, nothing seen exceptwhen it starts to fail, it will not turn up 
on tower; even though itturns fine on the ground. That is, until it becomes 
“stuck” forgood/then I send it off f/a rebuild. The repairs typically 
mention“brake failure.” I have since purchased the “brake-delay”PCB, & the next 
rotor will have it installed in box. 
At this point I'm -almost- positiveit's an “alignment” issue(?), but I'm not 
clear how proceed. Ihad assumed perhaps wrongly that once everything was bolted 
together,it's functional/should work. I have now been advised that 
assumptionmight be incorrect. If someone could point me to a link/site 
w/theironclad alignment procedure in writing/illustration/or video, thatwould 
be perfect.
When functional, the system worksgreat! =304 worked/277 confirmed. Most w/this 
system, & a fewwires/dipoles/ smaller Yagi's prior to this large Yagi. Problem 
is,it's been down more than 60% since installation. Never had theseproblems w/a 
small tri-bander; this just sucks! :( I'veabout given up; & haven't been on 
much at all. (99% HF.) 
This record of failure is justintolerable, & now that my age is getting up 
there w/healthissues, I won't be able to work on it much. Need help as itis. 
Any suggestions/troubleshooting discussion? I would be reallyhappy to get on 
air & try f/the last few “rare ones,” &do a few more of the popular contests 
before kicking da bucket. :) 
Thank you all, 
Dave K6JOX 73
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