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Re: [TowerTalk] Replacing station ground

To: towertalk@contesting.com
Subject: Re: [TowerTalk] Replacing station ground
From: jimlux <jimlux@earthlink.net>
Date: Wed, 30 May 2018 12:56:57 -0700
List-post: <mailto:towertalk@contesting.com>
On 5/30/18 12:38 PM, Bob Matthews wrote:
Hi Bob

You may want to download the Motorola R56  pdf file online. Also QRZ dot com 
has a 3 part forum on station grounding hosted by a PE who installs and 
inspects cell tower sites. Both are a very interesting and informative read.

bear in mind that R56 (and cell towers, and the document from the FAA about control tower radio installations) are for commercial installations with 24/7 requirements.

They are perfectly happy to overdesign, because failures are expensive. Furthermore, for most commercial installations, labor is a bigger cost than materials - so whether you buy AWG10, AWG2 or 2/0 copper isn't as big a deal.

You may find that it's better to have an inexpensive sacrificial element that fails in the event of a big strike, that you can replace at your leisure some time after the storm, than to make a bullet proof installation suitable for installation at the top of the Empire State Building.





Whenever I pass coax or hardline through box enclosures or panels, I find 1/2” - 
1” J-cord connectors work great in keeping out the insects and moisture. Just pick the 
size that suits your feedline diameter. They are available in standard and Liqui-tite. Home 
Depot and any electrical supply house usually stock them.

Usually #4 solid copper wire is adequate for grounding.

In many applications, AWG10 is sufficient. There are places where larger conductors are required by the code, more for mechanical strength.


Do an assessment - is lightning the only hazard, or do you have to worry about inadvertent contact with power lines. In a lot of older suburban areas (with overhead utilities) the latter is a significant concern, and the kind of overcurrent/duration (potentially for seconds or minutes) you get with a distribution line contact is a lot different than the 50 microsecond, tens of kA you get for lightning.


Hope this helps you out some.

Bob Matthews  KT3RR
Sent from my iPhone

On May 30, 2018, at 15:07, Fred Keen via TowerTalk <towertalk@contesting.com> 
wrote:


Hi Bob,
I like the MFJ 4603 thru window approach. If your window is not wide or tall 
enough to get all the connections with it, you might consider making one with 
plexiglass,
see one here: Building the shack - window feed thru panel done!

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Building the shack - window feed thru panel done!

Plexiglass window feedthru panel
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Be sure to post some pictures of your antenna farm.
Fred KC5YN
    On Wednesday, May 30, 2018, 1:04:14 PM CDT, Bob Shohet, KQ2M 
<kq2m@kq2m.com> wrote:

I am planning to completely revamp my station placement and station ground and have 
been thinking about and researching different ways of doing this for several years. I 
have also studied what was done at many stations at which I have operated, but that 
only confuses the issue more as each house and terrain is different and every station 
owner has their own way of doing things.  :-)  I have also spend considerable time 
reading the Polyphaser material and W8JI and K9YC’s websites.  So I have 
several questions and would appreciate your help.

First, here is what I am planning to do:

Install a metal Hoffman box at each tower and then ground the coaxial cables, 
rotator cables and control cables at the box (the control cables are already 
grounded to the tower) with a #2 Copper wire grounded connecting to multiple 
short ground rods (because of the ledge right underneath) and the tower.

Then I will run all the cables to a larger metal Hoffman box grounded just outside the shack 
and a few feet from the utility ground, telco and cable grounds.  Then, in a trench ~ 
1’ deep around two sides of the house to form a perimeter ground, I plan to connect a 
series of 8’ copper clad ground rods culminating with a connection to the Hoffman box 
outside the shack and to the utility, telco and cable grounds, so that I will have a 
single-point-ground connected to a perimeter ground in the trench.  I will then fill in the 
trench when done.

Questions:

1) How far away should the trench be from the house foundation?  6”?  A foot?  more?  
I know that there should be some separation but do not know how far is best.  I live in 
Western CT near the NY border where we get a lot of ice and snow and it has gotten down to 
–20 F; so frost heaves are always an issue.

2) I assume that the best and safest way to connect all the grounds would be to use #2 
copper wire running between the Hoffman box and the utility/telco and cable grounds.  
Since these ground wires are all connected ABOVE ground, is there any risk to removing 
the wires and replacing them with a single #2 Copper wire below ground?  If there is 
risk with removing the utility ground temporarily to do this, then should I simply dig 
down and then connect #2 copper wire to the same utility ground rod  below ground 
– thus avoiding the need to remove the utility ground above ground to connect 
all the grounds?  Is there a problem that could be created by having an oxidized 
copper clad ground rod of the utility ground with connection above ground and then 
simply sanding a spot lower on the same rod below ground in the trench and then 
connecting the Hoffman box to that below ground?

3) I need to get about 6 control cables, 6 rotor cables and 8 coaxial cables 
into the shack.  How would you suggest that I do so without allowing critters 
and insects in?

I see two potential options:

A) There is a small window to the shack about 12” high and 24” wide – if I replaced 
the window with an aluminum plate (which would be grounded to the single point ground), I will use  
standoff coaxial connectors to get the coaxes inside, but I don’t  think that I have enough room to 
mount everything on the plate, so how do I get the control cables and rotator cables inside without making 
another hole and allowing the critters in?

B) If I don’t replace the window with a panel, then how do I get all the cables 
inside without allowing critters and insects inside other than making a big hole in 
the house above the top of foundation and then stuffing it with steel wool and other 
material?  This would allow cold air and humidity to get into the basement as well and 
provides a potential way in for all kinds of insects and mice.  Not a desired outcome.

4) Due to the extremely violent wx that I get at my qth I still like the idea 
of disconnecting everything when not in use.  With this in mind, does it make 
sense to have another aluminum panel inside the shack mounted on wooden beams 
near the window (and grounded to the spg with #2 wire) to which I attach all 
the coaxial, control and rotator cables inside the shack and then simply 
disconnect them and move them away when not in use?  These outside and inside 
cables would also be disconnected from all the equipment and outlets and ground 
inside the shack would be disconnected from the single point ground outside.

I would appreciate any thoughts, suggestions or warnings about what I propose.  
Thank you for your help!

73


Bob KQ2M
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