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Re: [TowerTalk] Cushcraft XM-240 Shortty-Forty questions

To: towertalk@contesting.com
Subject: Re: [TowerTalk] Cushcraft XM-240 Shortty-Forty questions
From: K9MA <k9ma@sdellington.us>
Date: Sat, 12 Sep 2020 18:08:54 -0500
List-post: <mailto:towertalk@contesting.com>
I had an original Cushcraft A3S, which had trap coils and screws coated with the hard epoxy. The screws clearly weren't going to turn, and I never saw any evidence of poor connections, but I suppose the material could have yielded. Replacement traps I got from MFJ (after insect damage) had no coating on the traps, loose screws, wires wrapped backwards, etc. They were junk. I would not recommend buying any MFJ Cushcraft or HyGain antennas.

I currently have an old Cushcraft D40, also pre-MFJ. I'm pretty sure they have shrink tubing over the coils, though there may be epoxy under that.

Unless you see evidence of poor connections at the screws, I would leave them as is. If the epoxy looks like it's suffering UV damage, it might be worth covering it with UV-resistant shrink tubing or tape. I wouldn't think the stray capacitance would be as critical is it is in traps.

My D40 has been working for over 25 years, though I did have to replace the center insulators, and the elements aren't quite straight any more.

73,
Scott K9MA

On 9/12/2020 5:07 PM, RVZ via TowerTalk wrote:
Hi Guys,

I purchased a Cushcraft XM-240 which was new in the box but was made about 10 years ago.  The label on the box says "Cushcraft XM-240", and doesn't mention 
MFJ, so perhaps it was made by Cushcraft.   My questions pertains to the 4 loading coils.  I believe the loading coils made by MFJ have heat shrink 
tubing over the coil, is that correct? The loading coils on this XM-240 don't have heat shrink tubing over them, rather the coil is covered with a thick shiny black 
epoxy which is very hard.  The epoxy has really sealed up the coils and self tapping screws that connect the coils to the aluminum tubing.  I believe the epoxy 
would be rather difficult to remove so I'm wondering if I'm likely to have reliable results using the traps "as-is" for a couple years, or if I should remove the 
hard epoxy from the self- tapping screws now and replace them with screws, nuts, and lock washers?  If I do replace the screws, should I cover them with more 
epoxy, use heat shrink tubing, or both?  Thanks & 73, Dick- K9OMWisconsin
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--
Scott  K9MA

k9ma@sdellington.us

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