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Re: [Amps] Solid State Relays Again

To: amps <amps@contesting.com>
Subject: Re: [Amps] Solid State Relays Again
From: KA4INM <ka4inm@gmail.com>
Reply-to: ka4inm@gmail.com
Date: Mon, 10 Feb 2014 09:00:35 -0500
List-post: <amps@contesting.com">mailto:amps@contesting.com>
On 02/09/14 22:13, Jim W7RY wrote:

I just had a solid state relay in my 8877 power supply short during the
RTTY contest this weekend.
I use 2 relays, one to short out the step start resistor, and the other
one for the other leg of the plate transformer.  Both are controlled by
the WD7S triode board.

The one that shorted is was NOT the step start resistor shorting relay.

They are both Crydom D2440. They have been around a while because the
defective one has a date code of 9425.

Just trying to do some research and thinking of switching to mechanical
relays.
I looked at the archives and read a debate between Ian and Paul about
this exact subject. Any new thoughts?

There are two kinds of SS contactors (relays) for resistive loads and the other for inductive loads, these switch only at the incoming power's zero Voltage crossing point, obviously the latter is what you need in this application. The step start contactor (more heavily heat sunk) should bypass the initial contactor (and the resistor) and the initial contactor can be relaxed and do nothing. Neither application should be very hard on a SS contactor and they have a long life history as long as the correct type is used.

SS contactors can easily be home made, using two crossed SCRs with a resistor between the two gates in series with a switch to disconnect them for off. The switch needs to be a latch that is SET by an `AND gate' comparing the incoming sine wave with zero volts. (both the same only at zero crossing)

The advantage of SS contactors are much less noise (never any buzz) and an instant disconnect if the protection circuit detects too much screen current or a sharp increase in (negative) power supply current
(an arc) surely make them well worth bothering with.
--
  Ron  KA4INM - Youvan's corollary:
                Every action results in unwanted side effects.
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