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[TowerTalk] CMC-230-5K

To: <towertalk@contesting.com>
Subject: [TowerTalk] CMC-230-5K
From: "Jim Thomson" <jim.thom@telus.net>
Date: Thu, 21 Apr 2016 08:01:04 -0700
List-post: <towertalk@contesting.com">mailto:towertalk@contesting.com>
Date: Thu, 21 Apr 2016 00:50:05 -0700
From: Jim Brown <jim@audiosystemsgroup.com>
To: towertalk@contesting.com
Subject: Re: [TowerTalk] CMC-230-5K

On Wed,4/20/2016 6:29 AM, Jim Thomson wrote:
> ###  By the time I buy 4 x torroids from one vendor PLUS shipping, then a 
> pair of
> those special one off  SO-239s  he uses, no Z bumps,  silver /teflon 
> /gold...PLUS shipping,
> then double shielded teflon coax, with silver braids + silver center 
> conductor...PLUS shipping,
> then a UV /water proof enclosure... PLUS shipping, then 4 of the one off 
> nylon tie downs, that
> are machine screwed down...PLUS shipping....and assuming I have the SS 
> hardware on hand
> plus the required gear to silver solder and terminate the ends, I decided I 
> will save next to nothing.
> In fact, I would save nothing.

You would save a lot if you did what I recommended about 8 years ago -- 
get together a group purchase and buy in quantity. I've been part of at 
least half a dozen, two of which I've organized. Appendix One of my 
tutorial lists Fair-Rite part numbers of some useful parts and lists 
several good industrial vendors who sell in quantity at great discounts. 
Remember - we need these parts not only for feedline chokes, but also to 
kill the many RFI sources that most of us have in our homes, and that 
are in the homes of our neighbors.

&&&&  Points well taken.  Trying to initiate a group buy in this town of  400 
hams is
like pulling teeth,  whether its  type 31 cores or entire spools of heliax, or 
anything else.
Too bad.  I gave up trying a while back. 


>
> ##  sometimes mucking about, dealing with in this case, at least FIVE  
> different vendors, and shipping
> on all FIVE, assuming no screw ups, and  hoping it all arrives intact,  I 
> spend more time  rounding this stuff
> up vs  building it. Shipping from USA to canada is not cheap.

I've also organized several group purchases of Amphenol 83-1SPs, and 
assorted audio connectors of the type we use around the shack. I'd be 
very surprised if there are no distributors of Fair-Rite and Amphenol in 
Canada.

&&&  There are distributors in canada, with the  usual...price is double or 
triple the US price,
plus you must buy qty, pay shipping from VE3 land to the west coast, and wait 
4-8 months,
then cross ur fingers.   I rarely buy electronics up here, except  for  audio 
connectors, like
Neutrik XLRs, of which I use quite a few, and local store has exactly what I 
want. 
I don’t buy car parts or gun stuff here in canada either, nor specialized 
tools. 

>
> ##  I don?t see any  plug and play  cook book designs  by anyone, that  
> covers the 2-30 mhz
> spectrum, with a sky high  8-12k Z, that  fits into a very compact 6 long x 
> 4.375  wide  x 2  tall box,
> that weighs exactly 1.8 lbs.

Don't you recognize an advertising claim when you see one?  I'm not 
trying to sell you anything, I publish measured data on the chokes, AND 
tell you exactly what's in them and how I measured them. Do you see ANY 
of that in the magic boxes you're buying?

&&&  No offence, but hes using the same HP gear + more, as you are using to 
measure
them.  If you doubt his Z / RS claims, then measure one for yourself.  Im sure 
that can easily
be arranged.   Then you can verify his claims one way or another. 




>   
>
> ##  he offered FREE shipping to Canada on a completed, plug and play unit.  
> It was here real fast.
> I wish I had the megabuck worth of test gear to do my own experimentation on 
> CMC chokes.
> Nobody has managed to overheat a CMC-230-5k....yet.

It's a brand new product, Jim!  And you really believe a mfr is going to 
tell you about his failures?

&&&&  Its  sitting in several contest stations already.  Nobody has blown one 
up...yet.
I could take the cover off of one of em, and use the Fluke IR  pointed in 
there..and measure the
temp rise, and also surface temp of the torroids, with different power levels, 
and on different freqs.
Or leave the cover on, and use a small probe to the inside, to measure internal 
box temps.  How hot
is too hot, I have no clue.   150F or less would be a guestimate. 





> You will literally  melt the traps in any
> Mosely pro-96 yagi long b4 the cmc heats up.   Ditto with the xfmr inside the 
> stepir yagi.
>
>
> ##  To increase power handling capability of a CMC, there is a few ways to do 
> it, and that depends on
> how much spectrum it has to cover. More cores + less turns is one technique.

WRONG!

&&&  Did u try it ?    IF  you can achieve similar RS, (on one band), the choke 
with more cores
has more thermal mass.   But that’s  difficult to achieve similar RS on a given 
single band.   There are
several different combos  not listed on your Fig-41 graph.  Like   6 turns on 7 
cores.  Or all the various 
combos of 8-9-10 core stacks.    If you use a binoc config, you can increase in 
half turn increments,
which allows for finer tweaking.   With a single stack, you have to use full 
turn increments.

&&& Those 2.4 inch torroids are only 118 grams each. The big beads that slide 
over 213-U  are 55 grams
each.  I suspect that the reason that the string of beads never heats up, is 
because of the total greater mass
of the beads.   5 x torroids =  10.72 beads.   Typ, if beads are used,   15-40 
are used.   The most I have seen used is 7’.

&&&  each application is different.  We can only estimate CM voltage, then go 
from there.  A lot of variables
in play.  Like is the ant really balanced, or slightly off balance.   Is the 
shield of the coax bonded to the top of the tower?
What is the length of the coax from yagi feedpoint.....to  top of tower?   If 
its  .25  or  .75 wavelength, things typ get better,
at least on one band, if a multiband yagi used, but then u have to factor in C 
from braid to boom.    Then factor in height
of tower, and how well tower is grounded at its base, etc. 

&&& measuring core temps, when they are way out on a boom is no easy feat.  Not 
an issue on a 3 el 40m yagi, with
its DE next to the  tower. 

Jim    VE7RF





> Cascaded CMCs is another technique.... or a combo of both techniques.    Sky 
> high Z + RS is another concept.

I published my take on this 6 years ago, and what I wrote about it was 
not smoke and mirrors.  I also have written about specific single core 
chokes that failed at high power.

73, Jim K9YC

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