Towertalk
[Top] [All Lists]

Re: [TowerTalk] Ground rod

To: "towertalk@contesting.com" <towertalk@contesting.com>
Subject: Re: [TowerTalk] Ground rod
From: Donald Chester <k4kyv@hotmail.com>
Date: Thu, 18 Jul 2013 14:53:37 +0000
List-post: <towertalk@contesting.com">mailto:towertalk@contesting.com>
I agree that NOTHING should penetrate the concrete/soil interface. At a guy 
anchor, make absolutely sure the anchor rod does not come anywhere near the 
re-bar inside the concrete. It's not a matter of moisture creeping in, steam 
cracking the concrete during a strike, etc. The problem is that if the re-bar 
makes direct electrical contact with the soil, or indirectly through a copper 
wire or other conductor, galvanic action sets up. IOW, a crude battery is 
formed with the re-bar acting as one of the electrodes and the soil the 
electrolyte. This causes corrosion of the re-bar; the corroded re-bar swells 
and has nowhere to go but to crack the concrete as it expands.

I once watched a documentary on PBS about a problem with the restoration of the 
Parthenon in Athens, completed early in the 20th century. A few decades later, 
some of the stones began to mysteriously crack. They figured out that the 
problem was steel anchor pins that were used when they re-stacked the stone 
blocks. Marble is porous enough to allow moisture to creep into the stone and 
in contact with the steel pins, which rusted, and the resultant swelling caused 
the stones to crack. They had to go over the entire structure with an x-ray 
machine, and remove all the steel pins they could find in order to arrest the 
deterioration. 

I have seen the effect of electrolysis at the guy anchor at a broadcast tower; 
the anchor rod literally rusted in two right at the exit point from the 
concrete pier and caused the top half of the tower to fail. (This was a great 
benefit to me because I inherited the old base insulator when they replaced the 
tower, but I'm sure their insurance company felt differently).

Lightning pulses have an extremely short rise time, so they should be treated 
as RF, not the same as DC or 60 Hz a.c. The best lightning ground is not 
several rods driven into the ground, but a radial system similar to what you 
would use with a vertical antenna. A dozen or so 20-ft. buried radials using #8 
wire or larger would be far superior to one or more 8' ground rods. Ground rods 
make a good a.c. safety ground, but the best safety ground does not necessarily 
make the best lightning ground, and an excellent lightning ground might not 
pass a NEC inspection for a.c. power service.

My 160m vertical, 127' of Rohn 25, is mounted on that base insulator I got from 
the BC station. I have 120 quarter-wave radials (133' each) made of #12 bare 
soft-drawn copper wire, buried a couple of inches below the surface. I know 
this was overkill, but I had the wire and at the time (30 years ago) I thought 
this was absolutely necessary for minimum ground losses, although since then I 
have read enough on the subject to realise I could have used half that many 
radials and the additional loss would have negligible. I could have used the 
rest of the wire for another radial system for another tower, or additional 
verticals for 80 and 40m. I did sink 3 or 4 ground rods around the base pier to 
protect the tower until I was able get the radial system in the ground. In 30 
years since then, the tower has sustained several direct hits, and the only 
damage has been some busted guy wire insulators and destruction of the end 
insulators of an 80m dipole I have near the top of the tower.
  No damage whatever to the tuning units at the base of the tower, or any of 
the equipment in the shack, which is 140' away. I use the original BC tower 
lightning gap across the base insulator and ground directly to the tower, via a 
knife switch, the feed line that runs up to the dipole, whenever I leave the 
place unattended or I suspect there may be a threat of a thunderstorm.

Incidentally, I have periodically inspected the radials, and after 30 years 
buried in the soil, they show very little deterioration of the copper wire.

Don k4kyv                                         
_______________________________________________



_______________________________________________
TowerTalk mailing list
TowerTalk@contesting.com
http://lists.contesting.com/mailman/listinfo/towertalk

<Prev in Thread] Current Thread [Next in Thread>