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Re: [Amps] 4CX1600B

To: "KL7RA" <kl7ra@ptialaska.net>, "k7fm" <k7fm@teleport.com>,"Ian White, G3SEK" <g3sek@ifwtech.co.uk>,"AMPS" <amps@contesting.com>
Subject: Re: [Amps] 4CX1600B
From: R.Measures <r@somis.org>
Date: Sat, 15 Nov 2003 08:53:19 -0800
List-post: <mailto:amps@contesting.com>

>Yo amps 
>
>Interesting debate on the 4CX1600B tube. This is a real workhorse tube
>and it's too bad it has been dropped by the amp makers due supply 
>problems. 
>
>I never heard from anyone that had the tube "bang" and found it still 
>good or bad unless I missed it from the postings. 
>
>The history:  QRO HF-3KDX   4CX1600B
>
>WW phone the amp had been on for 4 or 5 hours but mostly S/P, low
>duty cycle. While idle the amp "banged". Sharp report, like a firecracker.
>The fault light came on. I believe I saw a flash in the room but not certain
>anymore.
>
>The report was sharper then my normal 4-1000 "bangs". The 4-1000's
>seem to want to "bang" after sitting idle all summer, and usually happen 
>only once. Those pops sound more muffled and occasionally open the HV 
>glitch resistor. 

** ...   which indicates that a more capable R is in order.  How many 
Joules is available during an arc?
>
>A low voltage transformer feeds two power supplies. One is a 160 VDC
>that runs the TR switching relays. The other is -160VDC bias for the tube.
>On transmit the bias supply is routed through a DPDT relay to a stack of
>Zeners for -60 VDC.
>
>Both supplies are protected by fuses and both of these opened violently
>if the black vaporized coated glass is an indicator. 

**  it is.  I've also seen fuses explode and send glass schrapnel about.

>Both diode stacks
>showed about .2 ohms short on the transformer side of the stack. The
>output side of the +160 supply for the relays was shorted to about 10
>ohms and the output side of the bias stack tested okay.
>
>Only the fuses, two diode stacks, and tube was replaced which returned
>the amp to service. Nothing else was damaged, that I could find anyway.
>
>So the question remains is the tube good or will it just blow those parts 
>again?

**  Good question.  A high-potential test of the 4cx1600 would give a 
pretty good clue.  If the measured leakage is above 15uA @ +5000V and 
-5000V, trouble seems quite likely.  If you want, I will do these tests 
sans-pay -- and I promise to keep my autopsy-saw at bay.  
>
>Following the AMP reflector's discussion and in the name of science I will 
>re-install the tube and jump back but only after the contest season. This
>amp has to be taken almost all apart to get to the LV/BIAS board including 
>removing the front panel. All easy to do but putting it back together is a 
>royal pain in the cathode.  
>
>I will report back, thanks for the interest. 

**  Amplifier surprises tend to be interesting, Rich.
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