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Re: [Amps] HV transformer and Variac

To: <amps@contesting.com>
Subject: Re: [Amps] HV transformer and Variac
From: "Jim W7RY" <w7ry@centurytel.net>
Reply-to: Jim W7RY <w7ry@centurytel.net>
Date: Fri, 24 Jul 2015 21:02:25 -0700
List-post: <amps@contesting.com">mailto:amps@contesting.com>
BTW the CG-308 is rated at 500 ma. The 8877 ran at 700 -800 ma depending on band.

73
Jim W7RY


-----Original Message----- From: Jim W7RY
Sent: Wednesday, July 22, 2015 7:15 AM
To: Fuqua, Bill L ; Jim Thomson ; amps@contesting.com
Subject: Re: [Amps] HV transformer and Variac

If it has two cores, there is a wire between the two, which is a center tap.

Nothing wrong with using a full wave center tap rectifier system.

I used a full wave center tap (just two strings of diodes) with a UTC CG-308
transformer that I used on an 8877 amplifier. Had about 3800 volts rectified
DC.

Transformer barely got warm after a 40 hour RTTY contest at 1500 watts
output.

73
Jim W7RY




-----Original Message----- From: Fuqua, Bill L
Sent: Wednesday, July 22, 2015 6:38 AM
To: Jim Thomson ; amps@contesting.com
Subject: Re: [Amps] HV transformer and Variac

 The last time I used a pole pig was almost 50 years ago. However, It had a
tap switch on the primary (HV side) which was connected to taps between two
windings. Both windings appeared to have about the same number of turns.
Now, back then it was common to use a center tapped transformer with choke
input filter and mercury vapor rectifiers. I never tried to use it as a
center tapped transformer suspecting that both windings were not exactly the
same since one was of a larger diameter than the other. But thinking back,
it would seem practical to remove the switch and use a single winding with a
full wave rectifier. I don't know how pole pigs are made these days and if
they have the split HV windings and tap switches.
73
Bill wa4lav

________________________________________
From: Amps [amps-bounces@contesting.com] on behalf of Jim Thomson
[jim.thom@telus.net]
Sent: Wednesday, July 22, 2015 1:10 AM
To: amps@contesting.com
Subject: [Amps] HV transformer and Variac

Date: Tue, 21 Jul 2015 14:55:24 -0700
From: "Hardy Landskov" <n7rt@cox.net>
To: "'Steve Wright'" <stevewrightnz@gmail.com>
Cc: <amps@contesting.com>
Subject: Re: [Amps] HV transformer and Variac

Steve,
Don't be surprised if you see large swings in plate voltage. A "pole pig" is
not designed to be run backwards. It wants secondary current to be low and
primary current be very high. I ran one as a kid in California because
that's all I could afford. It worked but I only used it on CW.
73 Hardy N7RT

## I have never seen  bad regulation in a hypersil pole-pig.  I checked this
out a few yrs
ago and 90% of the available xfmrs could be run at 100% of their
ratings...run backwards.
The remaining  10%  could be run backwards at 90% of their ratings.

##  The problem is..with a 7200 vac xfmr,  with a fwb, you end up with  10.1
kvdc no load.
And 5.1 kv with just 110 vac applied to the 220 v primary.   To get it down
to say 3800 vdc,
you would have to drop the primary  down to just 82 vac.

## About the lowest v  I have seen on a pole pig is the 4160 / 4800 vac
variety.   You will still
require a heavy duty variac to run the mess.  Use too small a variac, and V
regulation will suffer.

## The difference between the hypersil pole pigs and say the dahl plate
xfmrs is... on the pole pigs,
the primary is the 7200 vac winding.... which is called the primary.   The
primary always goes on the inside
of the core..with the secondary wound on top. Sec of course is the   240
/120 vac side.

##  on the dahl the 240 side is the primary..and is wound 1st..with the HV
sec wound on top.

##  On a pole pig supply I built years ago,,,,we used a 10 kva ccs  type,
4800 vac sec. removed
from oil and weighed 120 lbs.   6700 vdc no load,   I had an extra dpdt 50
amp relay in there, so I could
feed 120 vac into the   240 vac primary, to drop the B+  down to  3350 vdc.
All the relay did was toggle
between  neutral and one of the hot legs.   Regulation was good either way.
Its currently being used
on a  YC-156 amp...with a 150 uf filter.

##  two identical  0-130 vac @  20A variacs can be ganged  together...to
operate on 240 vac.
A longer shaft is used.  I used AL tubing...and simply bolted the variacs
nose to tail, flush to each other.
A longer shaft used, and only one knob of course.  Both variacs cranked
fully CCW, b4 tightening down the
shaft set screws.
I have seen as many as 3 x variacs nose to tail... for 208  3 phase service.
( 3 x 0-240 vac variacs used).

##  since the  pole pig has the HV winding on the core 1st.... with the 220
vac on top.... there is no way
to remove  HV turns.

##  u might want to try and find a lower HV winding if a pole pig is to be
used.  Flip side is... u could easily test
what u have with a variac, and a  simple FWB diode board, and an oil cap...
+ a B+  voltmeter.   Don’t use too small
ga wire in the 240 side, ditto with any relays etc.   You don’t want V drops
on the low V side.   Since u only need
aprx 82 vac to run ur xfmr,  IF u can find a BIG  0-120 vac variac,   it may
work well.   Since u need a FWB + HV cap
anyway, it’s a easy test .... provided u have a variac.

Jim  VE7RF

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