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[Towertalk] Cracked Leg on Rohn 45G

To: <towertalk@contesting.com>
Subject: [Towertalk] Cracked Leg on Rohn 45G
From: aa4lr@arrl.net (Bill Coleman)
Date: Mon, 7 Oct 2002 21:34:13 -0400
On 10/7/02 8:53 AM, n4kg@juno.com at n4kg@juno.com wrote:

>And what do you see as the problem?

Since I sent this to you personally Tom, and you have answered on the 
list, I'll answer on the list.

>The Legs are NOT rusted above the break at ground level,

The rusting ground level is of grave concern.

>The Legs are braced so they cannot move out or in,

Are they? It is hard to tell from the description. What PE did the 
calculations on the 3 foot pieces of angle iron pounded into the ground? 
Will they have sufficient strength to hold against all lateral loads? 
What happens over the next decade or so as they are subject to the 
corrosive effects of the soil?

>The space between ground and the next steps is filled
>with H braces at right angles to each other.

Is the bracing sufficient to prevent twisting or lateral movement at all 
conceivable loads? Did a PE do the calculations? Are 2x6 PT boards 
sufficient? 

Again, it is difficult to tell from the description, but it doesn't sound 
like conventional tower construction. 

>FYI, the tribanders were installed LONG AGO, before the
>legs rusted through at / just under the ground,

Now THAT is a huge relief! From the way you originally posted the 
message, it almost sounded the other way around.

> AND, the
>tower has been climbed without incident in it's present
>condition.

Again, this sounds like a good TEMPORARY solution for shoring the tower 
against a topple. It may even be sufficient to allow someone to unstack 
the tower so that it can be repaired. All things considered, it would 
likely be safer to use a crane and set the tower down before repairing it.

However, you presented this as a PERMANENT solution. I disagree. It 
sounds unsafe. 

>Many people seem to fail to recognize that for a GUYED Tower,
>nearly ALL of the forces at the BASE are VERTICAL.  The
>Horizontal forces on a Guyed Tower are carried by the GUY WIRES
>which converts them to additional vertical forces on the tower.

Guys can only do their work of converting horizontal wind forces into 
vertical compression IF the base cannot move. 

Engineers design the towers with just this in mind. That's why bases are 
fixed laterally as well as vertically.

>W1EVT has 19 R25 Towers 140 ft tall sitting on base plates 
>supported by cinderblocks to place each base at the same elevation.
>There is NO lateral support at the base other than friction on 
>the cinderblocks.  These towers have been up for around 40 years
>that I know of.

W1EVT is DAMNED lucky. (Although real cinder blocks would have corroded 
the base a LONG time ago, I assume he has them on concrete blocks -- in 
which cases he is really lucky the base plates haven't cracked the 
concrete blocks in all this time)

>It is NOT necessary for a GUYED Tower to have 
>a base rigidly attached to a large mass of concrete.

Show me a PE-stamped tower design drawing that does NOT have the base 
anchored laterally as well as vertically.

>It only needs a base that can support the Vertical Forces from the tower.

If that base moves too far, the tower will fall. Lateral anchoring is 
part of the design.

You can show me 50 anecdotal stories of poor installations that have not 
fallen -- but it doesn't mean it is good practice. Just means people were 
lucky. So far.

Sorry, I'm sticking to the LXC prime directive, and Rohn says NOTHING 
about concrete block bases or angle iron pounded into the ground.



Bill Coleman, AA4LR, PP-ASEL        Mail: aa4lr@arrl.net
Quote: "Not within a thousand years will man ever fly!"
            -- Wilbur Wright, 1901


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