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Re: [TowerTalk] Cad Welding tips

To: towertalk@contesting.com
Subject: Re: [TowerTalk] Cad Welding tips
From: Charles Farr <cefarr@hughes.net>
Date: Tue, 1 Nov 2016 07:52:57 -0700
List-post: <towertalk@contesting.com">mailto:towertalk@contesting.com>
To put a point on how dangerous this stuff can be, while I was working in Egypt, I saw a local engineer using CAD-weld to join ground wires. He lit it with a match! When it flashed, it literally burned off he end of his right index finger. No bleeding. It cauterized it while doing the job.

While it's hard to call him "lucky" for not have been more seriously injured, it sure made an impression on me! Even if you are a regular user of these products, safety and careful, proper use of this stuff is paramount. If you don't know how, get professional help with it!

73,

Chuck, W6AJW



On 10/31/2016 10:22 PM, Larry Loen wrote:
I like that idea of an electric igniter.  Wish I had had one.

Even the gun made me a bit nervous.  This stuff is really hot.  You do not
want it touching you during the "exciting" moment and it is always a pretty
'instant" (startling) moment when it ignites.  If your hand is in the wrong
place when it ignites, zero chance to escape undamaged.


Larry WO7R

On Mon, Oct 31, 2016 at 5:46 PM, Gary <gary_mayfield@hotmail.com> wrote:

One shots with a battery powered igniter.

https://www.therfc.com/cadweldnew.htm


The RFC will rent you the igniter - works awesome. Standard disclaimer


73,

Joe kk0sd

[http://www.therfc.com/Images/cadweldscan2.jpg]<https://www.
therfc.com/cadweldnew.htm>

CADWELD Plus - The RF Connection Home Page<https://www.therfc.com/
cadweldnew.htm>
www.therfc.com
CADWELD Plus. The CADWELD ONE-SHOT unit consists of the ceramic mold which
contains the CADWELD WELD METAL, a metal disk, a flared sleeve or sleeves
and cover.





________________________________
From: TowerTalk <towertalk-bounces@contesting.com> on behalf of Bob K6UJ <
k6uj@pacbell.net>
Sent: Monday, October 31, 2016 7:36 PM
To: towertalk@contesting.com
Subject: Re: [TowerTalk] Cad Welding tips

Larry,

Thanks for the info.   I will get the igniter gun too.
Safety first !

Bob
K6UJ

On 10/31/16 5:26 PM, Larry Loen wrote:
You can get the one shots all over the web.

This link:  http://kf7p.com/KF7P/HargerUniShot.html
Harger® Uni-Shot - kf7p.com<http://kf7p.com/KF7P/HargerUniShot.html>
kf7p.com
What is it? Exothermic welding is a welding process for joining two
electrical conductors. it uses a superheated copper alloy to permanently
join to conductors ...



. . .includes various one-shots.  Study carefully to find the exact right
one, including the diameter of your ground rod.  That, you can get a lot
of
places.  The real value is the little "igniter gun" farther down the
page.
Scroll down until you find their igniter product that looks like a little
gun.  We had a lot of cadwelding to do and accidentally experimented.  I
tried a couple of other methods and frankly, as we discovered, they were
dangerous.  Some use ordinary sparklers to ignite these things and we had
some singed knuckles when we tried that.  Likewise, ordinary
flint-and-steel of various sorts.  Never again.  Could have easily had
3rd
degree burns.  This little "gun" version of it gets your hands just far
enough away to be reasonably safe.  Try and ignite it at an angle for
further safety -- the stuff mostly goes straight up.  But, you need a gap
between you and the actual ignition.


Larry WO7R

On Mon, Oct 31, 2016 at 5:12 PM, Bob K6UJ <k6uj@pacbell.net> wrote:

I will be connecting no. 6 copper wire to 8 foot ground rods and plan to
bury the
connections.  I did my homework reading Tower Talk archives and have
concluded
that I will cad weld the connections.  I am a newbie at Cad Welding any
advice,  and where is the best place to get cad welding supplies ?


Bob
K6UJ
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TT members have lots of helpful information and are happy to share it.



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