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Re: [Amps] confused reading amidon ferrite specs?

To: amps@contesting.com
Subject: Re: [Amps] confused reading amidon ferrite specs?
From: "Will Matney" <craxd1@verizon.net>
Reply-to: craxd1@verizon.net
Date: Tue, 07 Mar 2006 22:33:17 -0500
List-post: <mailto:amps@contesting.com>
Let me make a correction on the size of toroids they've been using. Instead of 
1/4" thick, they used 1/2" thick, 1/2" OD, and 0.3" ID. Palomar number F-50B. 
1/4" thick is almost as much in price as a 1/2".

Will

*********** REPLY SEPARATOR  ***********

On 3/7/06 at 10:05 PM Will Matney wrote:

>Dan,
>
>*********** REPLY SEPARATOR  ***********
>
>On 3/7/06 at 5:55 PM Dan Sawyer wrote:
>
>>Should mix 67 support a 1.8 to 55 MHz 1200 watt transformer?
>
>
>I'd give Amidon or Fair-Rite a call or an e-mail and ask them their
>recommendation.
>
>
>>
>>On this topic:
>>    1. What physical form should be used?
>
>
>Just stack two sets of toroids side by side like everyone does. You'll
>need tow pieces of 1/4" dia. brass tubing and some PC borard to make them
>up along with some teflon covered hookup wire.
>
>
>>    2. What is a reasonable turns on the 50 Ohm side (to start design).
>
>
>Well, it's according to what the base and collector impedance is of the
>transistor you plan to use. It's generally listed on their spec sheets.
>Take that impedance and multiply it by two (for two transistors) to get
>the total impedance. Then divide that by the line impedance which most
>likely is 50 ohms. The ratio you get from that most likely will either be
>16:1 or 9:1. Take either 9 or 16 and get the square root of that, and that
>is the number of turns for the wire (4 or 3). The other one is only one
>turn by the tubing. Then you need to multiply the line impedance by at
>least 4 to get the reactance for the transformer which for 50 ohms is 200
>ohms and is what about all uses. Then figure the inductance of the coil by
>the number of turns and the AL value from the number of toroids you'll
>have. You have to have the inductance (L) to check the reactance as XL = 
>2 pi F L. You need enough core together to equal this. A check that you
>have enough core should be done to see that y
> our below the maximum flux density also by using the standard flux
>density formula. Ferrite has a rather low flux density, something around
>1500 gauss (according to what material). For a 100 watt set, the usual
>stack lengths are 1/2" long for the input (for about 10-20 watts PEP in),
>and about 2" long for the output using 1/2" OD by 1/4" ID by 1/4" thick
>toroids. If I used 43, I'd make that 2" length a little longer, maybe
>2-1/2" which will help it not get as hot. One other place to get some info
>would be CCI here in Ohio (Communications Concepts Inc.). I think they
>have the old Motorola app notes there they use.
>
>http://www.communication-concepts.com/
>
>
>>
>>Dan
>>
>>R@contesting.com;Measures wrote:
>>
>>>On Mar 7, 2006, at 9:03 AM, Jim Brown wrote:
>>>
>>>  
>>>
>>>>On Tue, 7 Mar 2006 08:56:08 -0800, R@contesting.com;Measures wrote:
>>>>
>>>>    
>>>>
>>>>>On an oscilloscope, using 100w of RF, I observed that mix #61 begins 
>>>>>to
>>>>>distort the waveform at c. 13MHz.  Those who don't desire to generate
>>>>>harmonics should probably follow the manufacturer's specs and not
>>>>>operate 61 above 10MHz.
>>>>>      
>>>>>
>>>>The distortion and losses will depend on many variables, including the
>>>>power level, the size of the core, and the number of turns.
>>>>    
>>>>
>>>
>>>Agreed.  Waveform distortion is the result of of a combination of too 
>>>many Webers and too much f.
>>>
>>>  
>>>
>>>>What were your
>>>>test conditions (core size, turns, etc.)?
>>>>    
>>>>
>>>
>>>I don't remember the details, Jim, however, as I recall it was a 2.4" 
>>>mix-61, mu=125,  core for a 450-ohm 8170 grid terminator R.  Whereas 
>>>everything looked wonderful on  the 'scope at 1W, at 100W, it did not.  
>>>After I read Permag Pacific's tech specs on mix-61, it was apparent 
>>>that the seller didn't.  As a result of seeing the harmonic distortion 
>>>above 13MHz with 100W, I switched to mix-67 (mu=40, rated by mfg at 
>>>80MHz max) and observed a clean sinewave at 29MHz.
>>>  
>>>
>>>>Jim Brown K9YC
>>>>
>>>>
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>>>>
>>>>
>>>>    
>>>>
>>>
>>>
>>>
>>>Rich Measures, 805.386.3734, AG6K, www.somis.org
>>>
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>>>
>>>  
>>>
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>
>
>
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